Mitsubishi Shogun Sport G-Wagon & Nativa Complete Workshop Service Repair Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004
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🏷️ Basic Information Identification Make: Mitsubishi Model: Shogun Sport / G-Wagon / Nativa Platform Codename: K90 Series Generation: First Generation Codes Model Code General: K94W, K96W, K97W, K99W 👋 Introduction Market Position Segment: Mid-size body-on-frame SUV, known for off-road capability and durability. Competitive Analysis Competitors: Toyota Land Cruiser Prado, Nissan Pathfinder (Terrano), Ford Explorer, Jeep Grand Cherokee, Land Rover Discovery. Key Features Usp: Robust construction, reliable powertrains, advanced 4WD systems (Super Select), comfortable interior for its class, strong off-road performance. Value Proposition Diy Savings: Enables significant cost savings on maintenance and repairs by empowering owners to perform tasks themselves with step-by-step guidance and illustrations. 📋 Manual Details Coverage Areas Geographic Regions: Global (specific to models sold as Shogun Sport, G-Wagon, or Nativa) Vehicle Types: SUV (Sport Utility Vehicle) Page Count Estimated Pages: Likely extensive, covering all aspects, typically 500+ pages for comprehensive manuals. Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Digital Format: Downloadable PDF Compatibility: All PC & MAC Computers, Tablets, Smartphones (requires Adobe Reader) 📖 Manual Coverage Systems Covered Powertrain: Engine, cooling system, fuel system, exhaust system, lubrication system, starting system, charging system, transmission (manual & automatic). Drivetrain: Four-wheel drive system (Super Select 4WD-i or similar), differentials, drive shafts, axles. Chassis: Suspension (front & rear), steering system, braking system (including ABS), wheels, tires. Electrical: Wiring diagrams, lighting system, ignition system, instrument cluster, power windows, power locks, audio system, HVAC controls, engine control module (ECM) diagnostics. Body: Body panels, doors, windows, seats, interior trim, exterior trim, bumpers, towing information. Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, lubrication, tire rotation, brake pad replacement, spark plug replacement. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), OBD-II diagnostics. Repair: Component removal and installation, overhaul procedures, adjustments, seal replacement, bearing replacement, electronic component testing. Overhaul: Engine rebuilding, transmission rebuilding, differential overhaul. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complex component overhauls and diagnostics, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable (assuming OCR processing of original documents) Print Quality Printability: High-quality printable pages, chapter by chapter or full document. Binding Type Binding: N/A (Digital download, binding is user's choice) Paper Type Paper Type: N/A (Digital download, paper type is user's choice) ⚙️ Engine Specifications Primary Engine Engine Options Early: 3.0L V6 SOHC (6G72), 2.5L Turbodiesel (4D56T) Engine Options Later: 3.5L V6 SOHC/DOHC (6G74), 2.8L Turbodiesel (4M40) Performance V6 Power Typical: Approx. 170-220 hp depending on engine variant and year. Diesel Power Typical: Approx. 95-125 hp depending on engine variant and year. Fuel System V6 Induction: Multi-point Fuel Injection (MPI) Diesel Induction: Direct Injection (DI) with Turbocharger and Intercooler (for later models) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent) 🔧 Transmission Standard Transmission Types: 5-speed manual, 4-speed automatic (INVECS-II) Optional Availability: Availability varied by market and trim level. Automatic transmission was widely popular. Features 4Wd System: Super Select 4WD-i (or similar), featuring 2H, 4H, 4HLc (with locked center differential), and 4LLc (with locked center and low range). Fluid Specifications Automatic Transmission Fluid: DiaQueen ATF-SPII or SPIII (or equivalent DEXRON II/III compatible fluid for earlier models) Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 gear oil 📐 Dimensions Exterior Body Style: 5-door SUV Wheelbase: Approx. 2725 mm (107.3 in) Length: Approx. 4640 mm (182.7 in) Width: Approx. 1775 mm (69.9 in) Height: Approx. 1800 mm (70.9 in) Weights Curb Weight: Approx. 1800 - 2100 kg (3968 - 4630 lbs) depending on configuration. Gross Vehicle Weight Rating: Typically around 2600 kg (5732 lbs) Cargo Cargo Volume: Substantial cargo capacity, expandable with folding rear seats. 🛡️ Safety Features Ratings Crash Test Data: Specific independent crash test data for this generation might be limited by region. Refer to vehicle-specific homologation. Active Features ABS: Anti-lock Braking System (ABS) commonly available, especially on higher trims. Traction Control: Traction Control System (TCS) may be present on some higher-spec models. Passive Features Airbags: Driver and front passenger airbags were standard or optional depending on market and year. Seatbelts: 3-point seatbelts with pretensioners for front occupants, 3-point for rear occupants. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player with CD capability on some models. Speaker configuration varied by trim. Climate Control: Manual air conditioning and heating controls standard. Some higher trims may feature automatic climate control. Driver Assistance Cruise Control: Available on higher trim levels and later models. Connectivity Connectivity Features: Limited by modern standards. Primarily focused on audio connectivity (cassette, radio, CD). No integrated Bluetooth or USB on base models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and engine oil type...
Mid-size body-on-frame SUV, known for off-road capability and durability.
Competitive Analysis
Competitors:
Toyota Land Cruiser Prado, Nissan Pathfinder (Terrano), Ford Explorer, Jeep Grand Cherokee, Land Rover Discovery.
Key Features
Usp:
Robust construction, reliable powertrains, advanced 4WD systems (Super Select), comfortable interior for its class, strong off-road performance.
Value Proposition
Diy Savings:
Enables significant cost savings on maintenance and repairs by empowering owners to perform tasks themselves with step-by-step guidance and illustrations.
📋 Manual Details
Coverage Areas
Geographic Regions:
Global (specific to models sold as Shogun Sport, G-Wagon, or Nativa)
Vehicle Types:
SUV (Sport Utility Vehicle)
Page Count
Estimated Pages:
Likely extensive, covering all aspects, typically 500+ pages for comprehensive manuals.
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Downloadable PDF
Compatibility:
All PC & MAC Computers, Tablets, Smartphones (requires Adobe Reader)
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complex component overhauls and diagnostics, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable (assuming OCR processing of original documents)
Print Quality
Printability:
High-quality printable pages, chapter by chapter or full document.
Binding Type
Binding:
N/A (Digital download, binding is user's choice)
Paper Type
Paper Type:
N/A (Digital download, paper type is user's choice)
⚙️ Engine Specifications
Primary Engine
Engine Options Early:
3.0L V6 SOHC (6G72), 2.5L Turbodiesel (4D56T)
Engine Options Later:
3.5L V6 SOHC/DOHC (6G74), 2.8L Turbodiesel (4M40)
Performance
V6 Power Typical:
Approx. 170-220 hp depending on engine variant and year.
Diesel Power Typical:
Approx. 95-125 hp depending on engine variant and year.
Fuel System
V6 Induction:
Multi-point Fuel Injection (MPI)
Diesel Induction:
Direct Injection (DI) with Turbocharger and Intercooler (for later models)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent)
🔧 Transmission
Standard
Transmission Types:
5-speed manual, 4-speed automatic (INVECS-II)
Optional
Availability:
Availability varied by market and trim level. Automatic transmission was widely popular.
Features
4Wd System:
Super Select 4WD-i (or similar), featuring 2H, 4H, 4HLc (with locked center differential), and 4LLc (with locked center and low range).
Fluid Specifications
Automatic Transmission Fluid:
DiaQueen ATF-SPII or SPIII (or equivalent DEXRON II/III compatible fluid for earlier models)
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 gear oil
📐 Dimensions
Exterior
Body Style:
5-door SUV
Wheelbase:
Approx. 2725 mm (107.3 in)
Length:
Approx. 4640 mm (182.7 in)
Width:
Approx. 1775 mm (69.9 in)
Height:
Approx. 1800 mm (70.9 in)
Weights
Curb Weight:
Approx. 1800 - 2100 kg (3968 - 4630 lbs) depending on configuration.
Gross Vehicle Weight Rating:
Typically around 2600 kg (5732 lbs)
Cargo
Cargo Volume:
Substantial cargo capacity, expandable with folding rear seats.
🛡️ Safety Features
Ratings
Crash Test Data:
Specific independent crash test data for this generation might be limited by region. Refer to vehicle-specific homologation.
Active Features
ABS:
Anti-lock Braking System (ABS) commonly available, especially on higher trims.
Traction Control:
Traction Control System (TCS) may be present on some higher-spec models.
Passive Features
Airbags:
Driver and front passenger airbags were standard or optional depending on market and year.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 3-point for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player with CD capability on some models. Speaker configuration varied by trim.
Climate Control:
Manual air conditioning and heating controls standard. Some higher trims may feature automatic climate control.
Driver Assistance
Cruise Control:
Available on higher trim levels and later models.
Connectivity
Connectivity Features:
Limited by modern standards. Primarily focused on audio connectivity (cassette, radio, CD). No integrated Bluetooth or USB on base models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and engine oil type used. Consult manual for exact recommendations.
Air Filter Replacement:
Every 20,000-40,000 km (12,000-24,000 miles) or as needed based on operating environment.
Fuel Filter Replacement:
For diesel engines, typically every 20,000-40,000 km (12,000-24,000 miles). For gasoline, it might be a lifetime component or replaced during major tune-ups.
Timing Belt Replacement:
Crucial for gasoline V6 engines (6G72, 6G74). Typically every 90,000-100,000 km (56,000-60,000 miles) or 5-7 years. Failure can cause catastrophic engine damage. Diesel models use timing chains.
Fluid Specifications
Engine Oil Type:
Varies by engine. Gasoline V6 typically requires 10W-30 or 5W-30 API SJ or higher. Diesel engines may require 15W-40 or 10W-30 API CF or higher. Refer to manual for exact viscosity and API rating.
Engine Oil Capacity:
Approx. 4.0-5.0 liters (4.2-5.3 US quarts) for V6 engines, 6.0-7.0 liters (6.3-7.4 US quarts) for larger diesels, depending on filter and oil cooler. Consult manual.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Dexron II or III compatible, or specific Mitsubishi power steering fluid.
Known Issues
Diesel Engine Common:
4D56T and 4M40 engines can be prone to head gasket issues or turbocharger failure if not maintained diligently. Overheating is a common precursor.
V6 Engine Common:
Timing belt failure is a major concern if not replaced on schedule. Valve stem seals can wear, leading to oil consumption.
Drivetrain Common:
Wear in universal joints on driveshafts, potential issues with rear differential seals, and occasional issues with the 4WD actuator system if not used regularly.
Chassis Common:
Rust can be an issue in areas with harsh winters, particularly on the frame and body panels. Bushings in the suspension can wear over time, leading to noise and poor handling.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Mitsubishi has a long history of producing rugged and capable off-road vehicles, including the Pajero (Montero) series, which the Shogun Sport is closely related to.
Model Evolution
Platform Sharing:
The Shogun Sport / G-Wagon / Nativa is based on the chassis and drivetrain of the second-generation Mitsubishi Pajero (1991-1999), often referred to as the 'Short Wheelbase' (SWB) Pajero platform (K90).
Market Introduction:
Launched in 1996 as a more affordable, yet highly capable, alternative to the full-size Pajero, targeting a broader market.
Production
Production Period:
1996 - 2004 (for this generation covered by the manual)
Manufacturing Locations:
Primarily manufactured in Japan by Mitsubishi Motors.
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
While not receiving specific annual awards, the Shogun Sport's platform (derived from Pajero) consistently garnered praise for its off-road prowess in reviews and enthusiast communities.
Ratings
Reliability Perception:
Generally considered reliable and durable, especially with proper maintenance, though specific component longevity can vary.
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