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Mitsubishi L200 (a.k.a. Triton) 1996 1997 1998 1999 2000 2001 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 / Triton Generation: Second Generation (K60/K70) Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Vehicle Type: Compact to mid-size pickup truck Competitive Analysis Competitors: Toyota Hilux, Nissan Navara (D22), Ford Ranger (older generations), Isuzu D-Max (older generations) Key Features Utility: Known for durability, off-road capability, and ruggedness Global Presence: Marketed worldwide under different names, including Triton, Pajero Sport (some derivatives) 📋 Manual Details Coverage Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002 Page Count Total Pages: 1700+ Manual Type Type: Comprehensive Workshop Service and Repair Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, component testing, troubleshooting Engine Control System: Fuel injection, ignition system, sensors, actuators, ECU diagnostics Cooling System: Radiator, thermostat, water pump, cooling fan, hoses, coolant specifications Lubrication System: Oil pump, oil filter, oil pressure, oil specifications Emission Control Systems: Catalytic converter, EGR system, evaporative emission control Fuel System: Fuel pump, fuel injectors, fuel filter, fuel tank, fuel pressure regulator Transmission Manual: Clutch, gearbox, gear shift linkage, lubrication, overhaul Transmission Automatic: Torque converter, valve body, transmission control, fluid specifications, overhaul Drive Shaft And Axles: Front and rear driveshafts, CV joints, differentials, U-joints Suspension System Front: Upper and lower control arms, ball joints, coil springs, shock absorbers, steering knuckles Suspension System Rear: Leaf springs, shock absorbers, axle housing, trailing arms (depending on configuration) Steering System: Power steering pump, steering rack/gearbox, steering column, tie rods, power steering fluid Brake System: Front and rear brakes (disc/drum), master cylinder, brake booster, ABS system, brake fluid specifications Wheel And Tire System: Tire specifications, wheel bolt patterns, wheel bearing replacement, tire pressure Body And Chassis: Frame, body panels, doors, windows, interior trim, corrosion protection Electrical System: Battery, charging system, starting system, lighting system, wiring harnesses, fuses, relays Supplemental Restraint System Srs: Airbags, seatbelt pre-tensioners, SRS warning light diagnostics Heating Ventilation And Air Conditioning HVAC: A/C compressor, evaporator, condenser, blower motor, refrigerant, heater core Instrumentation And Gauges: Combination meter, warning lights, sensor inputs Wiper And Washer System: Wiper motors, wiper arms, washer fluid pump, washer nozzles Power Accessories: Power windows, power door locks, power mirrors Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tune-ups, lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems Repair Procedures: Step-by-step instructions for component removal, installation, and repair Overhaul Rebuild: Detailed procedures for complete engine, transmission, and differential rebuilds Diagnostics: Component testing, electrical circuit tracing, fault code interpretation Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Tightening Torques: Specifications for critical bolt and nut tightening sequences and values Wheel Alignment: Specifications and adjustment procedures for front and rear wheel alignment Technical Depth Depth: Complete, factory-level technical information for professionals and DIY enthusiasts 📊 Manual Specifications File Quality Searchable: Yes Printable: Yes Illustrations: Hundreds of detailed illustrations, drawings, and photos Indexed: Yes Ipad Ready: Yes Protection Digital Rights Management Drm: DRM-free File Size Estimated Size: Up to 5GB (due to comprehensive nature) ⚙️ Engine Specifications Primary Engine Engine Options Common: 2.5L 4D56 Diesel (turbocharged and naturally aspirated), 2.4L 4G64 Petrol, 3.0L 6G72 V6 Petrol Performance Horsepower Range: Approximately 75 HP (NA Diesel) to 140 HP (V6 Petrol) depending on engine and market Torque Range: Varies significantly by engine; diesel engines typically offer strong low-end torque suitable for towing and hauling Fuel System Fuel Delivery: MPI (Multi-Point Injection) for petrol, Indirect Injection (IDI) or Common Rail (later models) for diesel 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (depending on market and trim) Features Drivetrain: Rear-wheel drive (RWD) or part-time 4-wheel drive (4WD) with selectable low-range gearing 📐 Dimensions Exterior Body Styles: Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab) Weights Curb Weight Range: Approximately 1,500 kg to 2,000 kg (3,300 lbs to 4,400 lbs) depending on configuration 💡 Technology Features Infotainment Features: Basic radio systems (AM/FM, cassette/CD player), potentially with aftermarket upgrades. Driver Assistance Features: Limited by modern standards; primarily ABS on some models/markets. No advanced driver-assistance systems (ADAS). Connectivity Features: Minimal; primarily focused on basic vehicle operation. Aftermarket Bluetooth/auxiliary inputs common. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, refer to manual for specific engine Transmission Fluid Change: Every 40,000-80,000 km (25,000-50,000 miles) for automatic, check manual for manual transmission Fluid Specifications Engine Oil: Refer to manual for specific viscosity (e.g., 10W-30, 15W-40 for diesel; 5W-30 for petrol) and API/ACEA ratings Brake Fluid: DOT 3 or DOT 4 Coolant: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water Known Issues Diesel Engine: Potential issues with turbocharger longevity, injector pump problems in high-mileage units, glow plug system. Suspension Components: Wear in ball joints, tie rod ends, and bushings, especially in vehicles used...
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Mitsubishi L200 (a.k.a. Triton) 1996 1997 1998 1999 2000 2001 2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L200 / Triton
Generation:
Second Generation (K60/K70)
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Vehicle Type:
Compact to mid-size pickup truck
Competitive Analysis
Competitors:
Toyota Hilux, Nissan Navara (D22), Ford Ranger (older generations), Isuzu D-Max (older generations)
Key Features
Utility:
Known for durability, off-road capability, and ruggedness
Global Presence:
Marketed worldwide under different names, including Triton, Pajero Sport (some derivatives)
📋 Manual Details
Coverage
Model Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002
Page Count
Total Pages:
1700+
Manual Type
Type:
Comprehensive Workshop Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, component testing, troubleshooting
Engine Control System:
Fuel injection, ignition system, sensors, actuators, ECU diagnostics
Cooling System:
Radiator, thermostat, water pump, cooling fan, hoses, coolant specifications
Lubrication System:
Oil pump, oil filter, oil pressure, oil specifications
Emission Control Systems:
Catalytic converter, EGR system, evaporative emission control
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel tank, fuel pressure regulator
Transmission Manual:
Clutch, gearbox, gear shift linkage, lubrication, overhaul
Transmission Automatic:
Torque converter, valve body, transmission control, fluid specifications, overhaul
Drive Shaft And Axles:
Front and rear driveshafts, CV joints, differentials, U-joints
Suspension System Front:
Upper and lower control arms, ball joints, coil springs, shock absorbers, steering knuckles
Suspension System Rear:
Leaf springs, shock absorbers, axle housing, trailing arms (depending on configuration)
Steering System:
Power steering pump, steering rack/gearbox, steering column, tie rods, power steering fluid
Brake System:
Front and rear brakes (disc/drum), master cylinder, brake booster, ABS system, brake fluid specifications
Wheel And Tire System:
Tire specifications, wheel bolt patterns, wheel bearing replacement, tire pressure
Body And Chassis:
Frame, body panels, doors, windows, interior trim, corrosion protection
Electrical System:
Battery, charging system, starting system, lighting system, wiring harnesses, fuses, relays
Supplemental Restraint System Srs:
Airbags, seatbelt pre-tensioners, SRS warning light diagnostics
Heating Ventilation And Air Conditioning HVAC:
A/C compressor, evaporator, condenser, blower motor, refrigerant, heater core
Instrumentation And Gauges:
Combination meter, warning lights, sensor inputs
Wiper And Washer System:
Wiper motors, wiper arms, washer fluid pump, washer nozzles
Power Accessories:
Power windows, power door locks, power mirrors
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair
Overhaul Rebuild:
Detailed procedures for complete engine, transmission, and differential rebuilds
Diagnostics:
Component testing, electrical circuit tracing, fault code interpretation
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Tightening Torques:
Specifications for critical bolt and nut tightening sequences and values
Wheel Alignment:
Specifications and adjustment procedures for front and rear wheel alignment
Technical Depth
Depth:
Complete, factory-level technical information for professionals and DIY enthusiasts
📊 Manual Specifications
File Quality
Searchable:
Yes
Printable:
Yes
Illustrations:
Hundreds of detailed illustrations, drawings, and photos
Indexed:
Yes
Ipad Ready:
Yes
Protection
Digital Rights Management Drm:
DRM-free
File Size
Estimated Size:
Up to 5GB (due to comprehensive nature)
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
2.5L 4D56 Diesel (turbocharged and naturally aspirated), 2.4L 4G64 Petrol, 3.0L 6G72 V6 Petrol
Performance
Horsepower Range:
Approximately 75 HP (NA Diesel) to 140 HP (V6 Petrol) depending on engine and market
Torque Range:
Varies significantly by engine; diesel engines typically offer strong low-end torque suitable for towing and hauling
Fuel System
Fuel Delivery:
MPI (Multi-Point Injection) for petrol, Indirect Injection (IDI) or Common Rail (later models) for diesel
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (depending on market and trim)
Features
Drivetrain:
Rear-wheel drive (RWD) or part-time 4-wheel drive (4WD) with selectable low-range gearing
📐 Dimensions
Exterior
Body Styles:
Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab)
Weights
Curb Weight Range:
Approximately 1,500 kg to 2,000 kg (3,300 lbs to 4,400 lbs) depending on configuration
💡 Technology Features
Infotainment
Features:
Basic radio systems (AM/FM, cassette/CD player), potentially with aftermarket upgrades.
Driver Assistance
Features:
Limited by modern standards; primarily ABS on some models/markets. No advanced driver-assistance systems (ADAS).
Connectivity
Features:
Minimal; primarily focused on basic vehicle operation. Aftermarket Bluetooth/auxiliary inputs common.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, refer to manual for specific engine
Transmission Fluid Change:
Every 40,000-80,000 km (25,000-50,000 miles) for automatic, check manual for manual transmission
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-30, 15W-40 for diesel; 5W-30 for petrol) and API/ACEA ratings
Brake Fluid:
DOT 3 or DOT 4
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water
Known Issues
Diesel Engine:
Potential issues with turbocharger longevity, injector pump problems in high-mileage units, glow plug system.
Suspension Components:
Wear in ball joints, tie rod ends, and bushings, especially in vehicles used for heavy-duty or off-road purposes.
Rust Corrosion:
Common in older pickup trucks, particularly in areas with salt exposure, affecting chassis, body panels, and exhaust systems.
Electrical Gremlins:
Can occur with age, affecting various sensors, actuators, or lighting components.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors has a long history of producing rugged and capable vehicles, including trucks and SUVs.
Model Evolution
Second Gen Debut:
Introduced in late 1996, representing a significant update in styling and technology over the previous generation.
Production
Production Period:
1996-2006 (Second Generation)
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