Basic Information Identification Make: Polaris Model: ATV 400 6x6 Model Variant: 400 6x6 Codes Product Code Identifier: POL-ATV400-6X6-9698-RM-PDF Introduction Market Position Target Audience: Professional technicians and experienced DIY enthusiasts Competitive Analysis Value Proposition: Provides comprehensive repair and maintenance information essential for keeping the Polaris ATV 400 6x6 in optimal working condition. Key Features Accessibility: Instant PDF download for immediate access to critical repair data. Comprehensiveness: Detailed coverage of all mechanical, electrical, and maintenance aspects. Manual Details Coverage Areas Years Covered: 1996, 1997, 1998 Model Variants Covered: All 400 6x6 models Page Count Estimated Page Count: 300-400 Manual Type Type: Repair Service Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine, transmission, drive shafts, differentials, braking system (all axles) Chassis And Suspension: Frame, front and rear suspension components, steering system, wheels, tires Electrical System: Ignition system, charging system, lighting, starter motor, battery, wiring diagrams Fuel System: Carburetor, fuel lines, fuel pump, fuel tank Cooling System: Radiator, fan, coolant hoses, thermostat Body And Trim: Body panels, racks, seat, controls Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, pre-ride inspections Troubleshooting: Diagnostic procedures for common issues, error code interpretation (if applicable) Repair: Step-by-step disassembly and reassembly for all major components and systems Overhaul And Rebuild: Detailed procedures for engine rebuilds, transmission overhauls, differential repairs Adjustments: Carburetor adjustments, clutch adjustments, brake adjustments Technical Depth Diagnostic Capability: Advanced diagnostics, electrical system tracing, mechanical fault finding Repair Complexity: Covers everything from basic fluid changes to complete engine and transmission rebuilds Documentation Detail: Detailed exploded views, torque specifications, clearances, and tolerances Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, allowing for quick information retrieval Print Quality Quality: High-resolution, printable pages Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled Displacement: 340cc to 400cc range (specific model may vary) Bore X Stroke: Refer to manual for specific measurements Compression Ratio: Refer to manual for specific ratio Ignition System: CDI (Capacitor Discharge Ignition) Performance Horsepower: Estimated 20-28 HP (dependent on specific engine tune and model year) Torque: Refer to manual for specific torque figures Fuel System Carburetor Type: Mikuni VM series (typical, specific model may vary) Fuel Type: Unleaded gasoline (87 octane recommended) Fuel Mixture: Automatic oil injection system (requires 2-stroke oil) Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with Hi/Lo range and Reverse Drive System: 6x6 shaft drive with automatic locking front differential Features Clutch Type: Centrifugal clutch Transmission Fluid Type: Refer to manual for specific fluid (e.g., SAE 30 or equivalent) Dimensions Exterior Overall Length: Refer to manual (typically around 75-85 inches) Overall Width: Refer to manual (typically around 40-45 inches) Overall Height: Refer to manual (typically around 40-45 inches) Weights Dry Weight: Refer to manual (typically around 500-550 lbs) Payload Capacity: Refer to manual (typically around 450-500 lbs) Towing Capacity: Refer to manual (typically around 1000-1500 lbs) Safety Features Ratings Atv Safety Standards: Adherence to ANSI/SVIA safety standards for ATVs Active Features Braking System: Hydraulic disc brakes on all six wheels Parking Brake: Integrated with rear brake caliper or separate mechanism Passive Features Lighting: Headlights, taillight, brake light Operator Presence Control: Throttle lockout mechanism Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, hour meter, neutral indicator, high beam indicator. Driver Assistance Features: None in the modern sense; focused on mechanical capabilities. Connectivity Features: N/A Maintenance Service Intervals Engine Oil Change: Refer to manual (typically every 50-100 hours or annually) Air Filter Cleaning: Refer to manual (frequently, especially in dusty conditions) Spark Plug Replacement: Refer to manual (typically every 100-200 hours) Gearcase Oil Change: Refer to manual (typically every 100-200 hours or annually) Fluid Specifications Engine Oil Type: Refer to manual (typically a high-quality 2-stroke synthetic blend oil for injection) Gearcase Oil Grade: SAE 80W-90 (API GL-5 gear oil recommended, check manual for exact specification) Coolant Type: Ethylene glycol based antifreeze (50/50 mix with distilled water recommended) Known Issues Cvt Belt Wear: CVT belts can wear over time and require inspection and replacement to maintain performance. Carburetor Tuning: Carburetors may require periodic cleaning and adjustment to ensure proper fuel mixture. Suspension Bushings: Wear on suspension bushings can lead to play and affect handling. Electrical Connections: Corrosion or loose connections in the electrical system can cause intermittent issues. Vehicle History Brand Heritage Polaris Atv Legacy: Polaris has been a pioneer in the ATV industry since the early 1980s, known for innovation and rugged utility. Model Evolution 400 6X6 Development: The 6x6 platform was developed to offer enhanced traction and load-carrying capability compared to traditional 4x4 ATVs, particularly in challenging terrain. Production Manufacturing Location: Roseau, Minnesota, USA (Primary Polaris manufacturing facility) Production Period: The 400 6x6 was a popular model within Polaris's utility ATV lineup during the late 1990s. Awards & Recognition Recognitions Industry Awards: Polaris ATVs...