🏷️ Basic Information Identification Make: Dodge Model: Caravan Generation: Second Generation (1996-2000) Production Years Covered: 1996, 1997, 1998, 1999, 2000 👋 Introduction Market Position Segment: Minivan Target Audience: Families, small businesses, fleet operators. Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture. Key Features Vehicle Strengths: Spacious interior, versatile seating configurations, affordability, robust powertrain options. Manual Value: Provides mechanics and DIY enthusiasts with the authoritative information needed for accurate diagnosis and repair. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service, repair, and diagnostic information for all major systems of the Dodge Caravan. Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive service manuals of this era) Manual Type Type: Factory Authorized Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EBB), 3.8L V6 (Chrysler EGT) Transmission: 4-Speed Automatic Transmissions (A604/41TE, A670/42LE) Brakes: Front Disc, Rear Drum, ABS System (where applicable) Suspension: Front Independent (MacPherson Strut), Rear Torsion Beam Axle Steering: Power Assisted Rack and Pinion Electrical: Complete wiring diagrams, fuses, relays, lighting, ignition system, starting and charging system, instrument cluster, comfort features. HVAC: Heating, Ventilation, and Air Conditioning system components and service. Fuel: Fuel delivery system, fuel injectors, fuel pump, fuel filter, evaporative emissions system. Exhaust: Exhaust system components, catalytic converter, muffler. Body: Exterior and interior body panels, doors, glass, seats, trim, power sliding door operation (if equipped). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush. Diagnostics: Troubleshooting guides, fault code diagnosis, symptom-based diagnostics. Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair. Disassembly Assembly: Detailed step-by-step instructions for component removal and installation. Specifications: Torque specifications, clearance specifications, alignment specifications. Technical Depth Depth: Factory-level diagnostic procedures, component testing, wiring harness tracing, and component-level repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for hands-on use in the workshop. Print Quality Quality: High-resolution digital reproduction of original factory documentation. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.0L SOHC V6 (Mitsubishi 6G72) Engine Option 2: 3.3L OHV V6 (Chrysler EBB) Engine Option 3: 3.8L OHV V6 (Chrysler EGT) Performance 3.0L V6 Horsepower: Approx. 150 HP @ 5000 RPM 3.0L V6 Torque: Approx. 180 lb-ft @ 3750 RPM 3.3L V6 Horsepower: Approx. 158 HP @ 4600 RPM 3.3L V6 Torque: Approx. 203 lb-ft @ 3000 RPM 3.8L V6 Horsepower: Approx. 166 HP @ 4400 RPM 3.8L V6 Torque: Approx. 218 lb-ft @ 3200 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Control: Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Features Transmission Codes: A604/41TE (for 3.0L and some 3.3L), A670/42LE (for 3.3L and 3.8L) Transmission Fluid Type: ATF+4 (Chrysler Specification) 📐 Dimensions Exterior Wheelbase: Approx. 112.0 inches Length: Approx. 178.7 inches (Standard), 193.5 inches (Long Wheelbase - Grand Caravan) Width: Approx. 72.0 inches Height: Approx. 67.9 inches Cargo Cargo Volume Behind 3Rd Row: Approx. 15.0 - 20.0 cu ft (depending on configuration) Cargo Volume With 3Rd Row Folded: Approx. 60.0 - 70.0 cu ft Cargo Volume With 2Nd And 3Rd Rows Folded: Approx. 140.0 - 150.0 cu ft Weights Curb Weight: Approx. 3600 - 4000 lbs Gross Vehicle Weight Rating: Approx. 5200 - 5500 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Star (1996-1999 models) - Note: Specific year variations may exist. NHTSA Front Impact Passenger: 4 Star (1996-1999 models) - Note: Specific year variations may exist. IIHS Frontal Offset: Acceptable/Good (depending on year and specific test criteria) Active Features ABS: Available Anti-lock Braking System (ABS) Passive Features Airbags: Driver and Passenger Frontal Airbags Seat Belts: 3-point seat belts in all seating positions, front seat belt pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Navigation: Not available from the factory. Driver Assistance Cruise Control: Standard or optional depending on trim level. Connectivity Auxiliary Input: Not available from the factory. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 7,500 miles or 6-12 months, depending on driving conditions and oil type used (consult manual for specifics). Transmission Fluid Service: Every 30,000 - 60,000 miles (recommended flush and fill) Coolant Flush: Every 30,000 - 50,000 miles or 2-3 years Spark Plug Replacement: Approx. 60,000 - 100,000 miles (depending on spark plug type) Fluid Specifications Engine Oil Type: SAE 5W-30 or 10W-30 (depending on temperature, consult owner's manual for exact spec) Coolant Type: Mopar Antifreeze/Coolant (Ethylene Glycol based) - Pink/Orange Power Steering Fluid: ATF+4 or Mopar Power Steering Fluid Brake Fluid: DOT 3 Known Issues Common Problem 1: Transmission issues (e.g., Torque...