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1996-2004 Mercedes SLK (R170) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK Chassis Code: R170 Model Years Covered: 1996-2004 Variant Coverage: All models and trims 👋 Introduction Market Position Vehicle Segment: Compact luxury sports roadster Competitive Analysis Competitors Era: BMW Z3, Porsche Boxster, Audi TT (later models) Key Features Unique Selling Point: Variable-ratio Vario-roof (power retractable hardtop) Manual Value Proposition Diy Advantage: Empowers owners to perform maintenance and repairs, saving on dealership costs Information Source: Authentic factory information, not generic 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive A-Z service and repair Manual Type: Factory Service and Repair Manual Language Language: English Format File Format: PDF Platform Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac Printability Print Options: Printable pages and diagrams Searchability Text Searchability: Searchable PDF content 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, control system, fuel service, emission control, intake/exhaust, cooling, lubrication, ignition, starting, charging Drivetrain: Automatic transmission, manual transmission, transfer case (if applicable), propeller shaft, drive shaft, differential, axle Suspension Steering: Suspension, tire & wheel, steering column, power steering Braking: Brake control, brake system, parking brake Body Chassis: Body, exterior & interior, engine hood/door, windshield/glass/mirror, instrument panel, seats Electrical Electronics: Electrical system, supplemental restraint system (SRS), seat belt system, engine immobilizer, cruise control, wiper & washer, door locks, meter/audio/visual, horn, multiplex/CAN communication Climate Control: Air conditioning system Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostic Procedures: Troubleshooting guides, fault code interpretation, symptom analysis Repair Procedures: Step-by-step repair instructions for all covered systems Component Replacement: Detailed instructions for replacing major and minor components Wiring Schematics: Complete electrical wiring diagrams for all systems Technical Depth Depth: Factory-level, detailed, specific to vehicle 📊 Manual Specifications File Quality Image Resolution: High-resolution for blow-up and printing Illustration Quality: Clear diagrams and illustrations Print Quality Print Ability: All pages printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: Inline-4 (SLK 200, SLK 230 Kompressor), V6 (SLK 320, SLK 32 AMG) Performance Slk230 Kompressor Hp: 192 hp @ 5300 rpm Slk230 Kompressor Torque: 200 lb-ft @ 2500 rpm Slk320 Hp: 215 hp @ 5700 rpm Slk32 Amg Hp: 354 hp @ 6100 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Forced Induction: Supercharger (Kompressor models), Twin-turbocharger (SLK 32 AMG) 🔧 Transmission Standard Transmission Transmission Type: 5-speed automatic (most models) Optional Transmission Manual Transmission Availability: 5-speed manual (available on select earlier models) Features Automatic Transmission Features: Touchshift manual shifting mode 📐 Dimensions Exterior Length: Approx. 157.5 inches (4000 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 50.1 inches (1272 mm) Weights Curb Weight: Varies by model, approx. 2900-3200 lbs (1315-1450 kg) 🛡️ Safety Features Ratings Crash Test Data: Refer to manual for specific test results and safety system details Active Features Braking System: Anti-lock Braking System (ABS), Electronic Stability Program (ESP) on later models Passive Features Airbags: Driver and passenger airbags, side airbags Rollover Protection: Pop-up roll bars behind headrests 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or cassette player with optional CD changer Navigation: Optional factory navigation system available on later models Driver Assistance Cruise Control: Standard cruise control system Traction Control: Traction Control System (ASR) Connectivity Multiplex Communication: Features multiplex communication networks for various control modules 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles (16,000 km) or 1 year, whichever comes first (refer to manual for specific model/engine) Maintenance Schedule: Comprehensive multi-point inspection and service schedule at various mileage intervals (A, B, C services etc.) Fluid Specifications Engine Oil Type: Refer to manual for specific MB-Approval oil specifications (e.g., MB 229.1, MB 229.3, MB 229.5) Coolant Type: Mercedes-Benz approved coolant (e.g., G05 or equivalent) Transmission Fluid Type: Refer to manual for specific automatic transmission fluid (e.g., MB 236.10, MB 236.12) and manual transmission fluid specifications Known Issues Common Problems: Variable valve timing (VVT) system issues (especially on M111 engines), SAM unit corrosion, Vario-roof hydraulic leaks and actuator failures, blower motor resistor failure, suspension component wear 📚 Vehicle History Brand Heritage Mercedes Benz Legacy: Pioneering luxury and engineering excellence since the late 19th century Model Evolution R170 Introduction: Launched in 1996 as a compact roadster, inspired by the 1950s 300 SL Roadster Production Manufacturing Location: Sindelfingen, Germany Facelift Year: 2000 🏆 Awards & Recognition Recognitions Design Awards: Praised for its distinctive styling and compact, sporty proportions Road And Track Mention: Frequently featured in automotive publications for its performance and handling characteristics
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1996-2004 Mercedes SLK (R170) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK
Chassis Code:
R170
Model Years Covered:
1996-2004
Variant Coverage:
All models and trims
👋 Introduction
Market Position
Vehicle Segment:
Compact luxury sports roadster
Competitive Analysis
Competitors Era:
BMW Z3, Porsche Boxster, Audi TT (later models)
Key Features
Unique Selling Point:
Variable-ratio Vario-roof (power retractable hardtop)
Manual Value Proposition
Diy Advantage:
Empowers owners to perform maintenance and repairs, saving on dealership costs
Information Source:
Authentic factory information, not generic
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive A-Z service and repair
Manual Type:
Factory Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Platform Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Printability
Print Options:
Printable pages and diagrams
Searchability
Text Searchability:
Searchable PDF content
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, control system, fuel service, emission control, intake/exhaust, cooling, lubrication, ignition, starting, charging
Drivetrain:
Automatic transmission, manual transmission, transfer case (if applicable), propeller shaft, drive shaft, differential, axle
Suspension Steering:
Suspension, tire & wheel, steering column, power steering
Braking:
Brake control, brake system, parking brake
Body Chassis:
Body, exterior & interior, engine hood/door, windshield/glass/mirror, instrument panel, seats
Electrical Electronics:
Electrical system, supplemental restraint system (SRS), seat belt system, engine immobilizer, cruise control, wiper & washer, door locks, meter/audio/visual, horn, multiplex/CAN communication
Climate Control:
Air conditioning system
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, symptom analysis
Repair Procedures:
Step-by-step repair instructions for all covered systems
Component Replacement:
Detailed instructions for replacing major and minor components
Wiring Schematics:
Complete electrical wiring diagrams for all systems
Technical Depth
Depth:
Factory-level, detailed, specific to vehicle
📊 Manual Specifications
File Quality
Image Resolution:
High-resolution for blow-up and printing
Illustration Quality:
Clear diagrams and illustrations
Print Quality
Print Ability:
All pages printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Inline-4 (SLK 200, SLK 230 Kompressor), V6 (SLK 320, SLK 32 AMG)
Performance
Slk230 Kompressor Hp:
192 hp @ 5300 rpm
Slk230 Kompressor Torque:
200 lb-ft @ 2500 rpm
Slk320 Hp:
215 hp @ 5700 rpm
Slk32 Amg Hp:
354 hp @ 6100 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Forced Induction:
Supercharger (Kompressor models), Twin-turbocharger (SLK 32 AMG)
🔧 Transmission
Standard Transmission
Transmission Type:
5-speed automatic (most models)
Optional Transmission
Manual Transmission Availability:
5-speed manual (available on select earlier models)
Features
Automatic Transmission Features:
Touchshift manual shifting mode
📐 Dimensions
Exterior
Length:
Approx. 157.5 inches (4000 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 50.1 inches (1272 mm)
Weights
Curb Weight:
Varies by model, approx. 2900-3200 lbs (1315-1450 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Refer to manual for specific test results and safety system details
Active Features
Braking System:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP) on later models
Passive Features
Airbags:
Driver and passenger airbags, side airbags
Rollover Protection:
Pop-up roll bars behind headrests
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or cassette player with optional CD changer
Navigation:
Optional factory navigation system available on later models
Driver Assistance
Cruise Control:
Standard cruise control system
Traction Control:
Traction Control System (ASR)
Connectivity
Multiplex Communication:
Features multiplex communication networks for various control modules
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 1 year, whichever comes first (refer to manual for specific model/engine)
Maintenance Schedule:
Comprehensive multi-point inspection and service schedule at various mileage intervals (A, B, C services etc.)
Fluid Specifications
Engine Oil Type:
Refer to manual for specific MB-Approval oil specifications (e.g., MB 229.1, MB 229.3, MB 229.5)
Coolant Type:
Mercedes-Benz approved coolant (e.g., G05 or equivalent)
Transmission Fluid Type:
Refer to manual for specific automatic transmission fluid (e.g., MB 236.10, MB 236.12) and manual transmission fluid specifications
Known Issues
Common Problems:
Variable valve timing (VVT) system issues (especially on M111 engines), SAM unit corrosion, Vario-roof hydraulic leaks and actuator failures, blower motor resistor failure, suspension component wear
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Pioneering luxury and engineering excellence since the late 19th century
Model Evolution
R170 Introduction:
Launched in 1996 as a compact roadster, inspired by the 1950s 300 SL Roadster
Production
Manufacturing Location:
Sindelfingen, Germany
Facelift Year:
2000
🏆 Awards & Recognition
Recognitions
Design Awards:
Praised for its distinctive styling and compact, sporty proportions
Road And Track Mention:
Frequently featured in automotive publications for its performance and handling characteristics
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