🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1996 Generation Generation Code: FD3S (Third Generation) Codes Chassis Code: FD3S Engine Code: 13B-REW 👋 Introduction Market Position Positioning: Iconic Japanese sports car, renowned for its rotary engine and exceptional handling. Positioned as a high-performance, enthusiast-focused vehicle. Competitive Analysis Competitors 1996: Nissan 300ZX (Z32), Toyota Supra (JZA80), Mitsubishi 3000GT VR-4, Porsche 968. Key Features Distinctive Features: Lightweight chassis, 50/50 weight distribution, twin-sequential turbocharging, advanced rotary engine technology, sophisticated suspension geometry. Target Audience Audience: Enthusiasts, mechanics, restorers, and owners seeking to maintain, repair, or optimize their 1996 Mazda RX-7. 📋 Manual Details Coverage Areas Engine Coverage: Rotary engine, 13B-REW, twin-turbocharged, apex seals, rotor housing, eccentric shaft, lubrication system, cooling system, fuel injection, ignition system, emissions control. Transmission Coverage: R581 5-speed manual transmission, clutch system, driveline, driveshaft, differential, axle shafts. Chassis And Suspension Coverage: Front suspension (double wishbone), rear suspension (multi-link), steering system, power steering, springs, shock absorbers, bushings, anti-roll bars. Brake System Coverage: Front disc brakes (ventilated), rear disc brakes, ABS system, brake fluid, master cylinder, calipers, rotors. Electrical System Coverage: 12V battery, alternator, starter motor, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, ECU (Engine Control Unit), diagnostic trouble codes (DTCs). Body And Interior Coverage: Body panels, doors, hood, trunk, bumpers, glass, seats, dashboard, interior trim, HVAC system, airbags. Troubleshooting Coverage: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, repair steps for specific problems. Page Count Estimated Page Count: 1500+ Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered All Systems: Comprehensive coverage of all major mechanical, electrical, and body systems. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement (if applicable to rotary), fluid checks and top-offs. Repair Procedures: Engine rebuild (apex seal replacement, rotor housing resurfacing), transmission overhaul, suspension component replacement, brake caliper rebuilding, electrical component diagnostics and replacement. Rebuilding Procedures: Detailed steps for rebuilding the 13B-REW engine, transmission, differential, and major sub-assemblies. Restoration Procedures: Guidance on restoring various components, bodywork repair, interior refurbishment. Diagnostic Procedures: Troubleshooting common issues like starting problems, misfires, overheating, turbocharger issues, ABS faults, and electrical gremlins. Technical Depth Depth: In-depth, factory-level technical detail suitable for professional mechanics and experienced DIY enthusiasts. Includes torque specifications, clearance measurements, and detailed exploded diagrams. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchable Text: Yes, typically searchable by keywords. Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code: 13B-REW Aspiration: Twin-turbocharged (Sequential) Displacement Cc: 1308 Displacement Cu In: 80 Performance Horsepower Ps: 255 PS @ 6500 RPM Torque Lb Ft: 217 lb-ft @ 5000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline (91 octane or higher recommended) Lubrication System Oil Type Recommendation: API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for specific conditions) Cooling System Coolant Type: Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water) Rotary Specifics Apex Seal Material: Ferro-ceramic (later models, critical for longevity) Oil Metering System: Separate oil injection system for apex seals and lubrication. 🔧 Transmission Standard Type: R581 5-Speed Manual Transmission Optional Type: None for 1996 model year in most markets. Features Gear Ratios Final Drive: Typically 4.300:1 final drive ratio (check specific market configuration) Fluid Specification Gear Oil Type: GL-5 75W-90 or 80W-90 Synthetic Gear Oil (refer to manual for precise specification) Clutch System Type: Hydraulic, single dry plate. 📐 Dimensions Exterior Length Mm: 4275 mm Width Mm: 1750 mm Height Mm: 1230 mm Wheelbase Mm: 2505 mm Weights Curb Weight Kg: 1310 kg Gross Vehicle Weight Rating Kg: Approx. 1650 kg (check VIN plate) Cargo Trunk Volume Liters: Approx. 130 Liters (limited) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not explicitly rated for this specific year in all markets; generally considered robust for its class. Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Optional or standard depending on market/trim (often denoted as TCS). Passive Features Airbags: Driver and passenger front airbags. Seatbelts: 3-point inertia reel seatbelts with pre-tensioners. Chassis Structure: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player with optional CD changer. Speaker system varies by trim. Climate Control: Manual or automatic climate control (depending on trim). Driver Assistance Cruise Control: Standard. Connectivity Diagnostics: OBD-I diagnostic port with specific Mazda protocols for engine and ABS diagnostics. The manual details these procedures. 🔧 Maintenance Service Intervals Oil Change Interval Km: Every 5,000 - 7,500 km or 3-6 months (whichever comes first), depending on driving conditions. Refer to manual for precise intervals. Air Filter Replacement Km: Every 15,000 - 20,000 km. Fuel Filter Replacement Km: Every 40,000...