🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Body Styles Covered: Saloon (Sedan), Estate (Touring/Sportwagon) Generation Generation Identifier: E39 Codes Applicable Years: 1997, 1998, 1999, 2000, 2001, 2002 👋 Introduction Market Position Positioning: The BMW 5 Series E39 represented the pinnacle of executive luxury and sporty driving dynamics in its segment during its production run. Competitive Analysis Competitors: Competed directly with the Mercedes-Benz E-Class (W210), Audi A6 (C5), Jaguar S-Type, and Lexus GS. Key Features Driving Dynamics: Renowned for its balanced chassis, precise steering, and engaging driving experience, often considered a benchmark in its class. Build Quality: Exceptional build quality and interior materials, reflecting BMW's commitment to luxury and durability. Engine Options: Offered a range of smooth inline-six and potent V8 engines, along with efficient diesel options. Manual Value Proposition Owner Benefit: Empowers owners and independent workshops to perform all necessary maintenance and repairs accurately, saving time and money while ensuring the longevity and optimal performance of the vehicle. 📋 Manual Details Coverage Areas Engine Coverage: All gasoline and diesel engines offered in the E39 5 Series for the specified years (e.g., M52/M54 I6, M62 V8). Transmission Coverage: Manual and automatic transmissions. Chassis Coverage: Suspension, steering, brakes, body structure. Electrical Coverage: Wiring diagrams, ECU diagnostics, lighting, comfort systems. Page Count Estimated Page Count: 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel injection, ignition timing, emissions control. Engine Management: ECU functions, sensor diagnostics (MAF, O2, crankshaft position, camshaft position, knock sensor), actuator control (idle control valve, VANOS), troubleshooting fault codes (DTCs). Transmission Manual: Clutch system, gearbox disassembly and assembly, gearshift mechanism. Transmission Automatic: Torque converter, valve body operation, planetary gear sets, transmission control unit (TCU), hydraulic systems, fluid servicing. Suspension: Front suspension (struts, control arms, ball joints), rear suspension (multi-link, trailing arms, shock absorbers), wheel bearings, alignment procedures. Steering: Power steering system (pump, rack, hoses), steering column, wheel alignment adjustments. Brakes: Brake system components (discs, pads, calipers, master cylinder, ABS/DSC module, EBD), bleeding procedures, parking brake system. Electrical System Power: Battery, alternator, starter motor, charging system, fuses, relays. Lighting: Headlights (halogen, xenon), taillights, interior lighting, fog lights, auxiliary lighting systems. Comfort Systems: Climate control (HVAC), power windows, power seats, sunroof, central locking, alarm system, keyless entry. Infotainment Navigation: Radio/CD systems, navigation unit (MK-II, MK-III), speaker systems, antenna modules. Bodywork Exterior: Body panel removal and installation, doors, hood, trunk, bumpers, glass replacement, trim pieces. Bodywork Interior: Dashboard removal, interior trim, seating systems, airbags. Procedures Included Maintenance Tasks: Oil changes, filter replacements, spark plug changes, coolant flushes, brake fluid changes, air filter replacement, cabin air filter replacement. Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon faults, symptom-based diagnosis, using diagnostic tools (e.g., BMW DIS, ISTA). Repair Procedures: Detailed instructions for component replacement and repair, torque specifications for all fasteners, specialized tool requirements. Component Rebuilds: Complete engine rebuild procedures, transmission overhaul, differential rebuild. Electrical Diagnostics: Troubleshooting wiring harnesses, testing sensors and actuators, diagnosing ECU faults, repairing lighting circuits. Suspension And Steering Repair: Replacement of ball joints, control arms, tie rods, wheel bearings, steering rack repairs, shock/strut replacement. Brake System Repair: Brake pad and rotor replacement, caliper servicing, brake line replacement, ABS/DSC bleeding procedures. Body Panel Replacement: Removal and installation of doors, fenders, hood, trunk lid, bumpers, and associated trim. Climate Control Service: HVAC system diagnosis, refrigerant servicing, blower motor replacement, evaporator core replacement. Interior Component Service: Dashboard removal, seat replacement, airbag system service (with safety precautions). Technical Depth Depth: Comprehensive, covering everything from routine maintenance to major overhauls and diagnostics. Diagnostic Tools: Details on the use of BMW-specific diagnostic software and hardware (e.g., BMW System Tester, DIS, ISTA) for advanced fault finding. Wiring Diagrams: Extensive and detailed wiring diagrams for all electrical systems, enabling precise troubleshooting of electrical faults. Torque Specifications: Explicit torque values for all critical fasteners, crucial for correct reassembly and component longevity. Special Tools: Identification of necessary specialized tools and equipment required for specific repair procedures (e.g., VANOS tools, bearing pullers). Troubleshooting Charts: Detailed troubleshooting flowcharts and tables based on symptoms, guiding technicians through a logical diagnostic process. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick access to information. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Scalability: Printable pages, allowing for physical copies of specific sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Inline 6 Variants: 2.5L (M52TU B25, M54 B25), 2.8L (M52TU B28), 3.0L (M54 B30). V8 Variants: 4.4L (M62 B44), 4.4L (M62TU B44 - with VANOS), 4.9L (S62 B50 - M5 variant). Diesel Variants: 2.0L (M47 D20), 2.5L (M51 D25), 3.0L...