🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Generation: Third Generation (K60/K70 series) Codes Chassis Code: K70 series (4WD variants likely) 👋 Introduction Market Position Segment: Compact Pickup Truck / Sport Utility Vehicle (SUV) variant depending on configuration Competitive Analysis Competitors: Toyota Hilux, Nissan D22 Navara/Frontier, Ford Ranger, Isuzu D-Max (market dependent) Key Features Design Philosophy: Robust construction, off-road capability, utility-focused, known for durability. Target Audience Users: DIY owners, independent repair shops, fleet maintenance personnel, enthusiasts. 📋 Manual Details Coverage Areas Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Likely 800-1500+ pages (typical for factory service manuals of this era/complexity) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (presumed based on product description targeting English-speaking markets) Format Format: PDF (Adobe Acrobat) File Accessibility: Viewable on PC, Mac, iPad, Android Tablets, iPhones, and Android phones. 📖 Manual Coverage Systems Covered Engine Systems: Engine (general), Engine Lubrication, Fuel System, Engine Cooling System, Intake and Exhaust Systems, Engine Electrical Systems, Engine and Emission Control Drivetrain Systems: Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Front Axle, Rear Axle, Wheel and Tire, Power Plant Mount Chassis And Suspension: Front Suspension, Rear Suspension, Steering, Service Brakes, Parking Brakes Body And Interior: Body, Exterior, Interior and Supplemental Restraint System (SRS) Electrical And HVAC: Chassis Electrical, Heater, Air Conditioner and Ventilation Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting guides, diagnostic procedures for various systems, symptom-based diagnostics Repair And Overhaul: Step-by-step repair procedures for mechanical and electrical components, overhaul instructions for major assemblies Adjustment And Calibration: Adjustments for brakes, clutch, steering, and other systems; calibration procedures where applicable Specifications And Tolerances: Detailed technical specifications, torque values, clearances, and operating tolerances for all components Suspension And Steering Repair: Detailed procedures for servicing, repairing, and replacing components of the front and rear suspension systems (e.g., shock absorbers, control arms, leaf springs) and steering system (e.g., steering gear, power steering pump). Brake System Overhaul: Instructions for brake pad/shoe replacement, rotor/drum servicing, caliper/wheel cylinder rebuilding, brake line inspection and replacement, and bleeding the brake system. Engine Rebuild Specifications: Specifications for engine component measurements (bore, stroke, bearing clearances), piston ring installation, cylinder head reconditioning, and complete engine assembly torque sequences. Drivetrain Component Repair: Detailed guides for clutch replacement, manual and automatic transmission disassembly and reassembly, differential and axle servicing, and propeller shaft maintenance. Electrical System Troubleshooting: Wiring diagrams, fuse box layouts, component locations, and diagnostic procedures for electrical faults related to lighting, starting, charging, and accessories. Body And Interior Trim Removal: Instructions for the removal and installation of interior panels, door trims, and exterior body panels for access to underlying components. HVAC System Servicing: Procedures for refrigerant handling (with appropriate safety warnings), component replacement (compressor, condenser, evaporator), and system diagnostics for heating, ventilation, and air conditioning. Emission Control System Diagnosis: Information on emission control components, diagnostic trouble codes (if applicable for the era), and testing procedures to ensure compliance with emissions regulations. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete component overhaul and diagnostics. Diagnostic Charts: Includes symptom-to-cause diagnostic flowcharts and tables, enabling users to systematically pinpoint issues. Torque Specifications: Extensive torque specifications for every bolt and fastener throughout the vehicle, critical for proper assembly and preventing damage. Schematics: Detailed electrical wiring diagrams and hydraulic schematics for all major systems. 📊 Manual Specifications File Format File Type: Adobe Acrobat PDF Searchability: Typically searchable text within PDF files, allowing quick access to specific topics Print Quality Printability: Printable by individual pages or the entire document Binding Type Binding: N/A (Digital PDF Format) Paper Type Paper Type: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Options: Likely featured 4-cylinder gasoline engines (e.g., 2.4L 4G64) and 4-cylinder or 6-cylinder diesel engines (e.g., 4D56 2.5L Diesel, 4M40 2.8L Diesel, 6G72 3.0L V6 Petrol). Specific engine depends on market and trim. Performance Typical Horsepower Range: Gasoline: ~130-150 hp; Diesel: ~90-130 hp (variable by engine and market) Fuel System Fuel Delivery: EFI (Electronic Fuel Injection) for gasoline, indirect injection or direct injection (diesel) with mechanical or electronic control. 🔧 Transmission Standard Manual Transmission: Likely 5-speed manual transmission Optional Automatic Transmission: Likely 4-speed automatic transmission available on select models/trims Features Transfer Case: Part-time 4WD system with selectable 2WD/4WD and 4-Low range (common for L200 models). 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Club Cab), Double Cab, Chassis Cab. Weights Curb Weight Range: Approximately 1,600 kg to 2,000 kg depending on configuration. 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available data for this specific era and model globally. Primarily designed for utility and regional safety standards of the time. Passive Features Airbags: Driver's airbag likely standard on higher trims or optional. Passenger airbag generally not common for this generation. Seat...
Troubleshooting guides, diagnostic procedures for various systems, symptom-based diagnostics
Repair And Overhaul:
Step-by-step repair procedures for mechanical and electrical components, overhaul instructions for major assemblies
Adjustment And Calibration:
Adjustments for brakes, clutch, steering, and other systems; calibration procedures where applicable
Specifications And Tolerances:
Detailed technical specifications, torque values, clearances, and operating tolerances for all components
Suspension And Steering Repair:
Detailed procedures for servicing, repairing, and replacing components of the front and rear suspension systems (e.g., shock absorbers, control arms, leaf springs) and steering system (e.g., steering gear, power steering pump).
Brake System Overhaul:
Instructions for brake pad/shoe replacement, rotor/drum servicing, caliper/wheel cylinder rebuilding, brake line inspection and replacement, and bleeding the brake system.
Engine Rebuild Specifications:
Specifications for engine component measurements (bore, stroke, bearing clearances), piston ring installation, cylinder head reconditioning, and complete engine assembly torque sequences.
Drivetrain Component Repair:
Detailed guides for clutch replacement, manual and automatic transmission disassembly and reassembly, differential and axle servicing, and propeller shaft maintenance.
Electrical System Troubleshooting:
Wiring diagrams, fuse box layouts, component locations, and diagnostic procedures for electrical faults related to lighting, starting, charging, and accessories.
Body And Interior Trim Removal:
Instructions for the removal and installation of interior panels, door trims, and exterior body panels for access to underlying components.
HVAC System Servicing:
Procedures for refrigerant handling (with appropriate safety warnings), component replacement (compressor, condenser, evaporator), and system diagnostics for heating, ventilation, and air conditioning.
Emission Control System Diagnosis:
Information on emission control components, diagnostic trouble codes (if applicable for the era), and testing procedures to ensure compliance with emissions regulations.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete component overhaul and diagnostics.
Diagnostic Charts:
Includes symptom-to-cause diagnostic flowcharts and tables, enabling users to systematically pinpoint issues.
Torque Specifications:
Extensive torque specifications for every bolt and fastener throughout the vehicle, critical for proper assembly and preventing damage.
Schematics:
Detailed electrical wiring diagrams and hydraulic schematics for all major systems.
📊 Manual Specifications
File Format
File Type:
Adobe Acrobat PDF
Searchability:
Typically searchable text within PDF files, allowing quick access to specific topics
Print Quality
Printability:
Printable by individual pages or the entire document
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper Type:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely featured 4-cylinder gasoline engines (e.g., 2.4L 4G64) and 4-cylinder or 6-cylinder diesel engines (e.g., 4D56 2.5L Diesel, 4M40 2.8L Diesel, 6G72 3.0L V6 Petrol). Specific engine depends on market and trim.
Performance
Typical Horsepower Range:
Gasoline: ~130-150 hp; Diesel: ~90-130 hp (variable by engine and market)
Fuel System
Fuel Delivery:
EFI (Electronic Fuel Injection) for gasoline, indirect injection or direct injection (diesel) with mechanical or electronic control.
🔧 Transmission
Standard
Manual Transmission:
Likely 5-speed manual transmission
Optional
Automatic Transmission:
Likely 4-speed automatic transmission available on select models/trims
Features
Transfer Case:
Part-time 4WD system with selectable 2WD/4WD and 4-Low range (common for L200 models).
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Club Cab), Double Cab, Chassis Cab.
Weights
Curb Weight Range:
Approximately 1,600 kg to 2,000 kg depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data for this specific era and model globally. Primarily designed for utility and regional safety standards of the time.
Passive Features
Airbags:
Driver's airbag likely standard on higher trims or optional. Passenger airbag generally not common for this generation.
Seat Belts:
Three-point seat belts for front occupants, likely two-point for rear passengers in extended cabs.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD or cassette player typically found. Upgraded stereo systems may have been optional.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was likely available as an option or standard on higher trim levels.
Connectivity
Connectivity Features:
Very limited to basic power outlets. Bluetooth, USB, or other modern connectivity features were not standard for this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and specific engine oil used. Refer to manual for exact intervals.
Fluid Specifications
Engine Oil Viscosity:
Commonly 10W-30 or 10W-40 for gasoline engines, and 15W-40 for diesel engines. Consult manual for precise specification.
Coolant Type:
Ethylene glycol-based coolant, typically a green or pink color. Mix ratio of 50/50 with distilled water is standard. Refer to manual for specific type.
Transmission Fluid Type:
Dexron III or equivalent for automatic transmissions; GL-4 or GL-5 gear oil for manual transmissions and transfer cases/differentials. Consult manual for exact specifications.
Known Issues
Common Wear Items:
Ball joints, tie rod ends, clutch wear (manual), exhaust system rust, diesel injection pump (older models), radiator leaks.
Electrical Gremlins:
Corrosion in wiring harnesses and connectors, especially in humid climates or due to off-road use, can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors, a major Japanese automotive manufacturer with a long history in producing reliable and durable vehicles, including a strong legacy in pickup trucks.
Model Evolution
L200 Lineage:
The L200 (also known as Triton in some markets) is a long-standing nameplate for Mitsubishi's mid-size pickup trucks, known for its robust construction and off-road prowess since its introduction.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with significant production facilities in Thailand and other international locations.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major industry awards readily identified for this model year globally, but the L200 line is generally recognized for its durability and value in the pickup truck segment.
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