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1997-2000 Audi A4 B5 Factory Service Repair Manual 1998 1999
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Basic Information Identification Make: Audi Model: A4 Chassis Code: B5 Model Years Covered: 1997, 1998, 1999, 2000 Codes Engine Codes 1 8T: AWM, AEB, ATW Engine Codes 2 7L: APB...
Taper: Cars
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UGS: 136513
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| Basic Information | |
| Identification | |
| Make: | Audi |
| Model: | A4 |
| Chassis Code: | B5 |
| Model Years Covered: | 1997, 1998, 1999, 2000 |
| Codes | |
| Engine Codes 1 8T: | AWM, AEB, ATW |
| Engine Codes 2 7L: | APB |
| Engine Codes 2 8L: | AFC, AHA, ATQ |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Compact Executive Car (C-segment premium sedan/wagon). |
| Competitive Analysis | |
| Key Competitors: | BMW 3 Series (E46), Mercedes-Benz C-Class (W202), Volvo S40/V40. |
| Key Features | |
| Platform Design: | The B5 platform featured Audi's signature front-wheel-drive layout with optional Quattro all-wheel-drive, a longitudinal engine mounting, and a refined, upscale interior. |
| Premium Appeal: | Positioned as a more affordable luxury alternative to its German rivals, offering a strong emphasis on build quality, interior design, and technology for its era. |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Factory Service Repair Manual |
| Language: | English |
| File Format: | PDF/ZIP |
| Page Count | |
| Estimated Page Count: | Extensive (exact count not specified, but 'complete' implies thousands of pages) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | 1.8L Turbocharged (AWM, AEB, ATW), 2.7L V6 (APB), 2.8L V6 (AFC, AHA, ATQ) - detailed disassembly, assembly, troubleshooting, and specifications. |
| Fuel System: | Fuel injection, fuel pump, injectors, fuel pressure, fuel filter replacement, diagnostics. |
| Ignition System: | Ignition coils, spark plugs, ignition timing, troubleshooting. |
| Heating Air Conditioning: | HVAC system operation, refrigerant handling, component diagnosis and repair, climate control system. |
| Maintenance: | Scheduled maintenance procedures, oil changes, filter replacements, fluid checks and top-offs, inspections. |
| Suspension Wheel Brakes: | Front and rear suspension components (struts, control arms, bushings), wheel bearing replacement, brake system (pads, rotors, calipers, lines, ABS system). |
| Transmission: | Manual and Automatic Transmission - diagnosis, repair, fluid specifications, seals, clutch replacement. |
| Body Exterior: | Body panel repair, door mechanisms, hinges, latches, exterior trim, glass replacement, sealing. |
| Body Interior: | Dashboard removal, seat mechanisms, interior trim, carpeting, headliner, airbags (SRS system). |
| OBD: | On-Board Diagnostics (OBD-II) system, trouble code interpretation, diagnostic procedures. |
| Electrical Equipment: | Wiring diagrams, component testing, lighting systems, power windows, locks, mirrors, infotainment system, battery, charging system, starter. |
| Procedures Included | |
| Diagnostic Procedures: | Comprehensive troubleshooting trees and diagnostic flowcharts for all major systems. |
| Repair Procedures: | Step-by-step instructions for component removal, installation, and repair for all covered systems. |
| Adjustment Procedures: | Calibration and adjustment procedures for various systems, including brakes, clutch, and potentially engine timing. |
| Torque Specifications: | Detailed torque values for all critical fasteners throughout the vehicle. |
| Technical Depth | |
| Depth Of Coverage: | Factory-level, covering everything from basic maintenance to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork. |
| Manual Specifications | |
| File Format | |
| File Type: | PDF/ZIP Archive |
| Compatibility: | Windows, macOS, Linux |
| Print Quality | |
| Resolution: | High resolution, suitable for printing individual sections or the entire manual. |
| Binding Type | |
| Delivery Method: | Instant Digital Download (no physical product) |
| Paper Type | |
| Digital Format: | Electronic, viewable on digital devices. |
| Engine Specifications | |
| Primary Engine | |
| 1 8T Engine: | 1.8L (1781cc) DOHC 20-valve turbocharged inline-4. Power output typically around 150-170 hp and 165-195 lb-ft of torque depending on specific engine code and tuning. |
| 2 8L V6 Engine: | 2.8L (2771cc) DOHC 30-valve naturally aspirated V6. Power output typically around 172-190 hp and 199-210 lb-ft of torque. |
| 2 7L V6 Engine: | 2.7L (2671cc) DOHC 30-valve twin-turbocharged V6 (APB engine, often found in S4 models, but the manual covers it). Power output around 250 hp and 258 lb-ft of torque. |
| Performance | |
| Boost Pressure 1 8T: | Typically operates with a turbocharger providing around 10-15 PSI of boost (specifics vary by code). |
| Fuel System | |
| Fuel Delivery: | Multi-point fuel injection (MPI) for all engines, with sophisticated engine control units (ECUs) for precise fuel and ignition management. |
| Fuel Type: | Premium Unleaded Gasoline (91 octane or higher recommended). |
| Transmission | |
| Standard | |
| Manual Transmission: | 5-speed manual transmission was standard on many models, particularly with the 1.8T engine. |
| Optional | |
| Automatic Transmission: | 5-speed Tiptronic automatic transmission was available, offering a manual shifting mode. |
| Features | |
| Quattro AWD: | Audi's legendary Quattro all-wheel-drive system was a highly sought-after option, providing enhanced traction and stability. |
| Clutch Type: | Hydraulically actuated single-plate dry clutch for manual transmissions. |
| Dimensions | |
| Exterior | |
| Wheelbase: | Approx. 102.8 inches (2611 mm). |
| Length: | Approx. 178.4 inches (4531 mm) for sedan. |
| Width: | Approx. 68.5 inches (1740 mm). |
| Height: | Approx. 55.7 inches (1415 mm) for sedan. |
| Weights | |
| Curb Weight: | Ranges from approx. 3100 lbs to 3500+ lbs depending on engine, drivetrain, and body style. |
| Safety Features | |
| Ratings | |
| NHTSA Front Crash Test: | Not directly available for all model years as per modern standards, but known for solid build quality and safety features. |
| Active Features | |
| ABS: | Anti-lock Braking System (ABS) was standard. |
| Traction Control: | Traction Control System (TCS) was often available or standard on Quattro models. |
| Passive Features | |
| Airbags: | Front airbags for driver and passenger were standard. Side airbags were optional on many models. |
| โครงสร้างตัวถัง: | Reinforced safety cage construction, designed for occupant protection. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory Audi Symphony or Chorus audio systems, often with cassette and CD players. Bose premium sound system was an option. |
| Driver Assistance | |
| Cruise Control: | Standard cruise control system. |
| Connectivity | |
| Phone Integration: | Optional dealer-installed or aftermarket Bluetooth integration might be available, but not standard factory Uconnect/Apple CarPlay/Android Auto. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil used. Consult the manual for specific recommendations. |
| Timing Belt Replacement: | For 1.8T and 2.8L V6 engines, the timing belt is a critical maintenance item, typically requiring replacement every 75,000-105,000 miles or 5-7 years. The 2.7T (APB) also requires this. |
| Fluid Specifications | |
| Engine Oil Specification: | Likely SAE 5W-40 or 5W-30 synthetic oil for most engines. Specific API service classification and VW/Audi approvals are detailed in the manual. |
| Coolant Type: | G12 (pink) or G12+ coolant (ethylene glycol-based) is typically recommended for these models. |
| Transmission Fluid Manual: | API GL-4 or GL-5 gear oil, specific viscosity (e.g., 75W-90) and type specified in the manual. |
| Transmission Fluid Automatic: | Audi G 052 162 A1 or equivalent ATF fluid, specific type depending on the transmission model (e.g., 5HP19FL). |
| Known Issues | |
| Common 1 8T Issues: | PCV system failures (leading to oil leaks and rough running), coil pack failures, oil sludge buildup (if maintenance is neglected), catalytic converter issues. |
| Common V6 Issues: | Timing belt tensioner failure (critical), coolant flange leaks, oil leaks (e.g., valve cover gaskets, oil pan gasket). |
| Suspension Issues: | Worn control arm bushings, tie rod ends, and wheel bearings are common wear items due to the vehicle's sporty handling and suspension design. |
| Vehicle History | |
| Brand Heritage | |
| Audi Reputation: | Audi, part of the Volkswagen Group, has a long history of engineering excellence, particularly with its Quattro all-wheel-drive system and sophisticated designs. |
| Model Evolution | |
| B5 Generation: | The B5 generation (1996-2001) was a significant model for Audi in North America, marking a resurgence in popularity with its improved design, build quality, and performance compared to previous generations. |
| Production | |
| Manufacturing Locations: | Primarily produced in Germany. |
| Awards & Recognition | |
| Recognitions | |
| Car And Driver Awards: | Audi A4 (B5) models frequently appeared on Car and Driver's 10Best lists in the mid-to-late 1990s, particularly the 2.8 Quattro and 1.8T models, highlighting their excellent value, performance, and refinement. |