|
Manual Coverage
|
|
Systems Covered
|
|
Powertrain:
|
Engine mechanical, engine control systems, fuel system, cooling system, exhaust system, ignition system, transmission (manual and automatic), clutch system, drive shafts, differentials.
|
|
Chassis:
|
Suspension systems (front and rear), steering system, brake system (including ABS), wheel and tire systems.
|
|
Body And Electrical:
|
Body repair, exterior components (bumpers, doors, glass), interior components (seats, instrument panel, roof), lighting system, wiper and washer system, power windows, power door locks, sunroof system, air conditioning system, supplemental restraint system (SRS/airbags), audio and visual system, wiring diagrams, wire harness repair.
|
|
Interior Systems:
|
Instrument panel and gauges, climate control system (HVAC), seat adjustments, interior trim, lighting, audio system.
|
|
Safety Systems:
|
Detailed coverage of Supplemental Restraint System (SRS) components, sensors, control modules, and airbag deployment procedures, with essential safety warnings.
|
|
Procedures Included
|
|
Maintenance:
|
Routine maintenance, fluid changes, filter replacements, lubrication, inspections, scheduled service intervals.
|
|
Repair And Diagnostics:
|
Step-by-step repair procedures, diagnostic trouble codes (DTCs), troubleshooting guides, component testing, electrical system diagnostics, mechanical repairs.
|
|
Special Procedures:
|
Alignment procedures, brake bleeding, airbag system service precautions, engine timing, transmission component overhauls.
|
|
Diagnostic Flowcharts:
|
Detailed diagnostic flowcharts for common drivability issues and electrical faults.
|
|
Engine Repair:
|
Complete engine overhaul procedures, including cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing service.
|
|
Suspension Repair:
|
Detailed instructions for replacing control arms, ball joints, tie rod ends, struts, shock absorbers, and sway bar links.
|
|
Body Repair:
|
Procedures for body panel replacement, collision repair guidelines, rust prevention, and interior/exterior trim removal and installation.
|
|
Technical Depth
|
|
Depth:
|
Detailed technical specifications, torque values, component removal and installation, overhaul procedures, electrical schematics, diagnostic charts, component identification.
|
|
Diagnostic Codes:
|
Coverage includes OBD-II diagnostic trouble codes (DTCs), enabling technicians to diagnose engine and system faults using scan tools.
|
|
Wiring Diagrams Quality:
|
Comprehensive and detailed wiring diagrams covering all electrical circuits, including power distribution, grounds, and component connections.
|
|
Engine Specifications
|
|
Primary Engine
|
|
1.8T:
|
1.8L turbocharged inline-4 (APU/AWT/AWB engine codes). Horsepower: 150-170 hp. Torque: 155-184 lb-ft. Fuel System: Multi-point fuel injection (MPI) with turbocharger.
|
|
2.8L V6:
|
2.8L naturally aspirated V6 (ACK/APR/AQD engine codes). Horsepower: 170-190 hp. Torque: 199-210 lb-ft. Fuel System: Multi-point fuel injection (MPI).
|
|
Performance
|
|
Acceleration 0 60 Mph:
|
Approx. 7.5-9.5 seconds, depending on engine and drivetrain.
|
|
Torque Curve Characteristics:
|
The 1.8T engine provided a broad torque curve, offering good low-end and mid-range power delivery due to its turbocharging.
|
|
Fuel System
|
|
Fuel Type:
|
Premium Unleaded Gasoline (91 octane or higher recommended)
|
|
Engine Codes
|
|
1.8T Codes:
|
APU, AWT, AWB (USDM and European variations)
|
|
2.8 V6 Codes:
|
ACK, APR, AQD (USDM and European variations)
|
|
Maintenance
|
|
Service Intervals
|
|
Oil Change Interval:
|
Typically every 5,000-7,500 miles or 12 months, whichever comes first, depending on driving conditions and oil type used.
|
|
Timing Belt Replacement:
|
For 2.8L V6 engines, the timing belt is typically recommended for replacement every 60,000-100,000 miles or 7-10 years. The 1.8T engine uses a timing chain, which generally requires less frequent service but should be inspected.
|
|
Spark Plug Replacement:
|
Recommended at 40,000-60,000 miles, depending on spark plug type (copper vs. platinum/iridium).
|
|
Fluid Specifications
|
|
Engine Oil:
|
SAE 5W-40 or 5W-30 synthetic oil is commonly recommended. Refer to the manual for specific VW/Audi specifications (e.g., VW 502 00).
|
|
Coolant:
|
G12 or G12+ coolant (pink/red) is typically specified for Audi vehicles of this era, mixed with distilled water. Consult the manual for precise part numbers and ratios.
|
|
Transmission Fluid Manual:
|
API GL-4 or GL-5 gear oil, with viscosity grades like 75W-90. Specific Audi part numbers should be used.
|
|
Transmission Fluid Automatic:
|
G 052 162 A1 or equivalent Dexron III/Mercon ATF. Crucial to use the correct fluid for Tiptronic transmissions.
|
|
Brake Fluid:
|
DOT 4 brake fluid.
|
|
Power Steering Fluid:
|
Pentosin CHF 11S or equivalent hydraulic fluid, specifically for Audi power steering systems.
|
|
Manual Transaxle Oil:
|
Specific gear oil viscosity and API rating as per Audi specifications (e.g., G 052 171 A2).
|
|
Automatic Transaxle Fluid Capacity:
|
Capacity varies by model; refer to manual for precise fill amounts. Torque converter fill also critical.
|
|
Known Issues
|
|
Common Problems:
|
Ignition coil failures, mass airflow sensor (MAF) issues, coolant flange leaks, window regulator failures, CV joint wear, oil consumption in some 1.8T models, camshaft adjuster issues on V6 engines.
|
|
Turbocharger Maintenance 1.8T:
|
Proper warm-up and cool-down procedures are crucial for turbocharger longevity. Synthetic oil is essential.
|
|
Vehicle History
|
|
Brand Heritage
|
|
Audi Legacy:
|
Audi, a German automotive manufacturer, has a long history dating back to the early 20th century. Known for its pioneering engineering and design, Audi became a part of the Volkswagen Group in 1965.
|
|
Model Evolution
|
|
A4 B5 Introduction:
|
The B5 generation of the Audi A4 was introduced in Europe in late 1994 and in North America for the 1996 model year, replacing the Audi 80/90. It was a significant step forward in terms of styling, chassis dynamics, and technological features. The 1997-2000 models represent the initial years of this generation's production.
|
|
B5 Facelift:
|
The B5 generation received a facelift in 1999 (for the 2000 model year), featuring updated exterior styling (headlights, taillights, bumpers) and interior refinements. This manual covers both pre-facelift and facelift models.
|
|
Production
|
|
Manufacturing Locations:
|
Primarily manufactured in Ingolstadt, Germany.
|
