🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Body Styles Covered: Sedan, Sport Wagon (Touring) Engine Variants Covered: 525i, 528i, 530i, 540i Codes E39 Generation Codes: E39 represents the fourth generation of the BMW 5 Series. 👋 Introduction Market Position E39 Market Segment: The E39 5 Series was positioned as a premium mid-size luxury sedan and wagon, competing with vehicles from Mercedes-Benz (E-Class), Audi (A6), and Lexus (GS). Competitive Analysis E39 Strengths: Renowned for its superior driving dynamics, refined interior, robust build quality, and advanced engineering for its era. Key Features Manual Value Proposition: Provides in-depth, professional-level guidance to maintain and repair the E39 5 Series, saving owners time and money on dealership services and empowering DIY enthusiasts. E39 Notable Features: Introduction of advanced technologies like CAN bus architecture, more sophisticated traction control systems, and the iconic angel eye headlights (on later models). 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Manual / Service Manual Language: English Format: PDF Compatibility: All Versions of Windows & Mac Required Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Engine removal/installation, cylinder head, valvetrain, camshaft timing chain, lubrication system, fuel injection, radiator/cooling system, exhaust system, clutch, automatic transmission, final drive. Chassis: Suspension (front and rear), steering, wheel alignment, brakes. Electrical: Battery, starter, alternator. Body & Interior: Fenders, engine hood, trunk lid, tailgate, interior trim, general locking and anti-theft systems, seat belts. Diagnostics: Troubleshooting guides for common issues, fault code interpretations (if applicable to the era's diagnostic tools, e.g., OBD-II). Procedures Included Maintenance: Scheduled maintenance, routine checks, fluid changes, filter replacements. Repair: Detailed repair procedures for all covered systems, component removal and installation, troubleshooting diagnostics. Diagnostics: Guidance on identifying and resolving common issues and faults. Wiring Diagrams: Often includes detailed electrical schematics for various circuits (though not explicitly listed, this is typical for workshop manuals of this caliber). Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complex component overhauls and troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (dependent on PDF creation process). Print Quality Quality Indicator: Professional quality for understanding and execution of procedures. Binding Type Binding: Not applicable (digital PDF format). Paper Type Paper: Not applicable (digital PDF format). ⚙️ Engine Specifications Primary Engine 525I Engine Code: M54B25 (2.5L Inline-6) 525I Displacement: 2494 cc 525I Horsepower: 189 hp @ 6000 rpm 525I Torque: 245 Nm (181 lb-ft) @ 3500 rpm 528I Engine Code: M52TU B28 (2.8L Inline-6) 528I Displacement: 2793 cc 528I Horsepower: 193 hp @ 5500 rpm 528I Torque: 280 Nm (206 lb-ft) @ 3600 rpm 530I Engine Code: M54B30 (3.0L Inline-6) 530I Displacement: 2979 cc 530I Horsepower: 225 hp @ 5900 rpm 530I Torque: 300 Nm (221 lb-ft) @ 3500 rpm 540I Engine Code: M62B44TU (4.4L V8) 540I Displacement: 4398 cc 540I Horsepower: 290 hp @ 5400 rpm 540I Torque: 440 Nm (325 lb-ft) @ 3600 rpm Fuel System Fuel Delivery: Sequential Multi-Point Fuel Injection (S/MPI). Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended). 🔧 Transmission Standard 525I 528I Transmission Std: 5-speed Manual Getrag S5D 250G 530I Transmission Std: 5-speed Manual Getrag S5D 250G 540I Transmission Std: 6-speed Manual ZF S6-37BZ Optional 525I 528I Transmission Opt: 5-speed Automatic Steptronic GM A5S 310Z 530I Transmission Opt: 5-speed Automatic Steptronic GM A5S 325Z 540I Transmission Opt: 5-speed Automatic Steptronic GM A5S 370R Features Steptronic Description: Allows manual selection of gears via the shift lever or steering wheel buttons (optional). 📐 Dimensions Exterior Wheelbase: 2830 mm (111.4 in) Length Sedan: 4770 mm (187.8 in) Width: 1790 mm (70.5 in) Height Sedan: 1437 mm (56.6 in) Height Wagon: 1470 mm (57.9 in) Weights Curb Weight 525I: Approx. 1570 kg (3461 lbs) Curb Weight 540I: Approx. 1770 kg (3902 lbs) 🛡️ Safety Features Ratings NHTSA Frontal Impact: NHTSA frontal impact ratings were not consistently applied or published in the same manner as today. However, the E39 was designed with a robust safety cage and advanced airbag systems for its time. Active Features Dynamic Stability Control: Standard on most models, referred to as DSC (Dynamic Stability Control) or ASC+T (Automatic Stability Control and Traction). Anti-Lock Braking System: Standard (ABS). Passive Features Airbags: Driver and front passenger airbags, optional side airbags and head protection system. Body Construction: Advanced crumple zones and high-strength steel passenger cell. 💡 Technology Features Infotainment Head Unit Options: Various BMW Business CD and Professional CD/RDS head units, often with cassette players. Navigation systems (MK II, MK III, MK IV) were available. Speaker System: Standard 6-speaker system, with optional Hi-Fi sound system or Harman Kardon surround sound. Driver Assistance Cruise Control: Standard feature, often electronically controlled. Parking Assistance: Rear Park Distance Control (PDC) became available during the E39's lifecycle. Connectivity Telephone Preparation: Optional integrated Bluetooth or analog telephone systems...