🏷️ Basic Information Identification Make: BMW Model: 5-Series Chassis Code: E39 Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Codes Product Name: 1997 2002 BMW 5-Series E39 Workshop Service Repair Manual 👋 Introduction Market Position Segment: Luxury Mid-size Sedan and Wagon Target Audience: Performance-oriented luxury buyers seeking comfort, technology, and driving dynamics. Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type Differentiation: BMW's hallmark driving dynamics, rear-wheel drive bias (often), advanced engineering, and solid build quality. Key Features Vehicle Attributes: Excellent ride and handling balance, refined powertrains, premium interior, robust construction. Manual Value Proposition: Provides comprehensive, expert-level repair and maintenance information crucial for preserving the performance and longevity of a premium vehicle like the E39. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop service and repair Dealer Level Information: Yes, designed for dealership and professional use Page Count Estimated Pages: Extensive (specific page count not provided, but typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Distinction From Owner Manual: This is a technical repair manual, not the standard owner's manual. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Transmission (manual and automatic), clutch, driveshafts, differential, axles Chassis Suspension: Front suspension, rear suspension, steering system, wheel bearings Brakes: Brake system components, hydraulic systems, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control) Electrical Electronics: Complete vehicle electrical system, battery, charging system, starter, lighting, instrumentation, ECU (Engine Control Unit), body electronics (e.g., windows, locks, mirrors), airbags, comfort systems Body Interior: Body panels, doors, hood, trunk, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all systems Repair: Step-by-step repair instructions for all major components and systems Overhaul: Engine and transmission overhaul procedures, component rebuilding Installation Adjustment: Installation and adjustment of various components, alignment procedures Technical Depth Depth: In-depth technical specifications, torque values, schematics, wiring diagrams, component testing procedures Detail Level: Suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Typically searchable text-based PDF for easy navigation and keyword searching. Print Quality Printability: Designed for printing individual pages or sections as needed. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Typically covers the M52, M54, and M62 engine families. M52B25: 2.5L Inline-6 (e.g., 525i), ~189 hp @ 5900 rpm, ~245 Nm (181 lb-ft) torque @ 3950 rpm M52B28: 2.8L Inline-6 (e.g., 528i), ~190 hp @ 5300 rpm, ~280 Nm (207 lb-ft) torque @ 3950 rpm M54B25: 2.5L Inline-6 (e.g., 525i), ~184 hp @ 6000 rpm, ~245 Nm (181 lb-ft) torque @ 3500 rpm M54B30: 3.0L Inline-6 (e.g., 530i), ~225 hp @ 5900 rpm, ~300 Nm (221 lb-ft) torque @ 3500 rpm M62B44: 4.4L V8 (e.g., 540i), ~282 hp @ 5400 rpm, ~440 Nm (325 lb-ft) torque @ 3600 rpm S62B50: 5.0L V8 (M5 model), ~394 hp @ 6600 rpm, ~500 Nm (369 lb-ft) torque @ 3800 rpm Performance Engine Control: Fully electronic engine management (DME - Digital Motor Electronics) Fuel System Fuel Delivery: Multi-point fuel injection (MPI), VANOS (Variable Valve Timing), Double VANOS on M54 and S62 Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended) 🔧 Transmission Standard Transmission Options: 5-speed manual (Getrag 260/5 or 260/6 on some early models) and 5-speed automatic (Steptronic) transmissions were common. Optional Automatic Transmission Features: Steptronic allows manual selection of gears. Features Rear Wheel Drive: All E39 models are RWD (Rear-Wheel Drive), except for rare xDrive variants in later generations. Differential: Open differential standard; Limited Slip Differential (LSD) available on M5 and some sport packages. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Touring (Wagon) Wheelbase: Approx. 111.4 inches (2830 mm) Length: Sedan: Approx. 191.1 inches (4855 mm) | Touring: Approx. 193.4 inches (4912 mm) Width: Approx. 71.5 inches (1816 mm) Height: Sedan: Approx. 57.0 inches (1448 mm) | Touring: Approx. 56.9 inches (1445 mm) Weights Curb Weight: Ranges from approx. 3400 lbs (1542 kg) to over 4000 lbs (1814 kg) depending on engine and options. 🛡️ Safety Features Ratings NHTSA Ratings: Generally good for its era, with 4-star frontal impact ratings for some models. Active Features Traction Control: ASC (Automatic Stability Control) standard on most models, DSC (Dynamic Stability Control) available or standard on later/higher trims. ABS: Standard Anti-lock Braking System (ABS). Passive Features Airbags: Frontal airbags, side airbags (front and sometimes rear). Seatbelts: Front and rear three-point seat belts with pre-tensioners. 💡 Technology Features Infotainment Navigation System: Optional BMW Professional Navigation system, often CD-ROM based. Audio System: Various audio options, including standard BMW Business CD, optional BMW Professional CD, and premium Harman Kardon...