🏷️ Basic Information Identification Make: BMW Model: 540i Chassis Code: E39 Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Codes Engine Code Primary: M62B44 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Key Features Value Proposition: Inexpensive way to keep vehicle working properly, saves on shipping and waiting time Delivery Method: Instant download link after payment 📋 Manual Details Coverage Areas All Styles Covered: True Page Count Estimated Page Count: Hundreds (specific number not provided, but described as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Print Quality Printable: Printable in its entirety or just the pages you need, without any restriction Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) 📖 Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Electrical System: Yes Wiring Diagrams: Yes Suspension: Yes Steering: Yes Cooling System: Yes Fuel Injection: Yes Fuel System: Yes Emission System: Yes Heater Air Conditioning: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior: Yes Differential Drive: Yes Axle: Yes General Maintenance: Yes Troubleshooting: Yes Periodic Lubrication: Yes Procedures Included Step By Step Instructions: Yes Complete Disassembly Procedures: Yes Detailed Substeps: Yes Diagnostic Procedures: Yes Technical Depth Depth: Complete Official Full Factory Service Repair (suitable for DIY and experienced mechanics) Illustrations Photos Illustrations: Hundreds of photos and illustrations Enlarged Inset Illustrations: Yes Navigation Numbered Table Of Contents: Yes ⚙️ Engine Specifications Primary Engine Engine Type: V8, Naturally Aspirated Displacement: 4.4 Liters (4398 cc) Engine Code: M62B44 Performance Horsepower Approximate: 282 hp @ 5400 rpm (for 1997-2001 models) Torque Approximate: 324 lb-ft @ 3600 rpm (for 1997-2001 models) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management Engine Control Unit: BMW M-ASK / Professional Navigation System (CCC in later E39 models) 🔧 Transmission Standard Transmission Type Standard: 5-speed Automatic (Steptronic) Optional Transmission Type Optional: 6-speed Manual (available on some models/markets, particularly 540i/6-speed variants) Features Steptronic Functionality: Yes (manual shifting mode) 📐 Dimensions Exterior Wheelbase: 115.4 inches (2931 mm) Length: 191.0 inches (4851 mm) Width: 71.0 inches (1803 mm) Height: 57.4 inches (1458 mm) Weights Curb Weight Approximate: 3700 - 3900 lbs (depending on transmission and options) 🛡️ Safety Features Passive Features Airbags: Frontal airbags (driver and passenger), side airbags (optional/standard depending on year/trim) Seatbelts: Three-point inertia-reel seat belts with pre-tensioners Active Features Antilock Braking System: Standard ABS Traction Control: Standard ASC+T (Automatic Stability Control + Traction) or DSC (Dynamic Stability Control) 💡 Technology Features Infotainment Head Unit Options: BMW Business CD, BMW Professional RDS, Navigation system (M-ASK or CCC) Speaker System: Standard Hi-Fi system, optional Harman Kardon Logic 7 surround sound Driver Assistance Parking Assistance: Optional Rear Park Distance Control (PDC) Connectivity Bluetooth: Optional Bluetooth integration available on later models 🔧 Maintenance Service Intervals Oil Change Interval Recommendation: Every 7,500 - 15,000 miles or 12 months, depending on oil quality and driving conditions (refer to manual for exact CBS settings) Fluid Specifications Engine Oil Type: Full Synthetic SAE 5W-30 or 5W-40, meeting BMW Longlife-01 specification (e.g., Castrol Syntec or equivalent) Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) Brake Fluid Type: DOT 4 (low viscosity, e.g., DOT 4 LV) Transmission Fluid Automatic: Dexron III or Dexron VI (check specific transmission type and BMW service bulletins for definitive specs) Transmission Fluid Manual: BMW MTF LT-2 or equivalent high-quality manual transmission fluid Known Issues Common Problem Oil Leaks: Valve cover gaskets, oil pan gasket, oil filter housing gasket Common Problem Cooling System: Plastic coolant expansion tank, water pump, thermostat housing failures Common Problem Vanos System: Degradation of VANOS seals leading to rough idle, loss of low-end torque Common Problem Spark Plugs Ignition: Coil-on-plug ignition failures, spark plug replacement often recommended around 60,000-100,000 miles Common Problem Suspension: Worn control arm bushings, tie rod ends, sway bar links 📚 Vehicle History Brand Heritage Bmw Philosophy: Ultimate Driving Machine, focus on performance, luxury, and engineering excellence. Model Evolution E39 Introduction: The E39 generation replaced the E34 and was produced from 1995 to 2003 (sedan) and 1996 to 2004 (touring). The 540i was a top-tier model in this lineup. Production Manufacturing Location: Germany (primarily Dingolfing plant) 🏆 Awards & Recognition Recognitions Car And Driver 10 Best: The E39 5 Series (including the 540i variants) was a frequent recipient of Car and Driver's 10Best awards during its production run, recognized for its excellent driving dynamics, comfort, and luxury.