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1997 Aprilia Pegaso 650 Service Repair Manual
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Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 1997 Codes Manual Product Identifier: APR-PEG650-1997-SRM-DL Introduction Market Position Motorcycle Segment: Adventure Touring / Dual-Sport motorcycle. Target Audience: Owners seeking to...
Taper: Motorcycles
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UGS: 133537
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | Pegaso 650 |
| Year: | 1997 |
| Codes | |
| Manual Product Identifier: | APR-PEG650-1997-SRM-DL |
| Introduction | |
| Market Position | |
| Motorcycle Segment: | Adventure Touring / Dual-Sport motorcycle. |
| Target Audience: | Owners seeking to perform their own maintenance, repairs, and modifications on their Aprilia Pegaso 650. |
| Competitive Analysis | |
| Competitors 1997: | BMW F650 Funduro, Kawasaki KLR650, Suzuki DR650SE, Honda Transalp XL600V. |
| Key Features | |
| Manual Value Proposition: | Provides detailed, step-by-step instructions and technical data essential for maintaining the longevity and performance of the 1997 Aprilia Pegaso 650. |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Service Repair Manual |
| Language: | English |
| Format: | Downloadable Digital File (likely PDF) |
| Page Count | |
| Page Count Estimate: | Estimated 300-500 pages (typical for comprehensive service manuals) |
| Manual Coverage | |
| Systems Covered | |
| Engine Systems: | Engine overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system, valve train, ignition system, carburetor/fuel injection system. |
| Transmission Systems: | Gearbox assembly, clutch operation, gear shift mechanism, transmission fluid maintenance. |
| Chassis Systems: | Frame, suspension (front forks, rear shock absorber), steering system, wheel bearings, swingarm. |
| Brake Systems: | Front and rear brake systems (hydraulic discs), brake caliper overhaul, master cylinder, brake fluid replacement. |
| Electrical Systems: | Wiring diagrams, battery, charging system (alternator, rectifier/regulator), lighting, starting system, instrumentation, fault diagnosis. |
| Fuel System: | Fuel tank, fuel pump, fuel lines, carburetor (likely Mikuni BST series), fuel filter replacement, tuning. |
| Exhaust System: | Exhaust pipes, muffler, gasket replacement. |
| Bodywork And Trim: | Fairings, seat removal, tank cover, fenders, instrument cluster access. |
| Procedures Included | |
| Maintenance Procedures: | Oil changes, filter replacements, spark plug service, chain adjustment and lubrication, air filter cleaning/replacement, coolant checks and replacement, brake pad inspection and replacement, tire pressure checks. |
| Repair Procedures: | Engine disassembly and reassembly, carburetor tuning and overhaul, suspension component replacement, brake system bleeding, electrical component testing and replacement, clutch adjustment and replacement. |
| Troubleshooting Guides: | Diagnostic charts for common symptoms, electrical system troubleshooting, engine performance issues. |
| Technical Depth | |
| Depth Of Information: | Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilds. |
| Diagnostic Capabilities: | Includes detailed diagnostic procedures and troubleshooting flowcharts for various systems. |
| Technical Drawings: | Likely includes exploded views and detailed diagrams of major components. |
| Manual Specifications | |
| File Format | |
| Digital Format: | PDF (Portable Document Format) is the standard for downloadable service manuals, offering searchability and print capabilities. |
| Print Quality | |
| Print Resolution: | Assumed high-resolution suitable for clear printing of text and diagrams. |
| Binding Type | |
| Binding For Print: | N/A (Downloadable) |
| Paper Type | |
| Paper Quality For Print: | N/A (Downloadable) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Single-cylinder, four-stroke. |
| Displacement: | 652 cc (cubic centimeters). |
| Bore X Stroke: | 100 mm x 82 mm (approximate, refer to manual for exact specification). |
| Compression Ratio: | 9.7:1 (typical for this engine, confirm in manual). |
| Performance | |
| Horsepower Estimate: | Approximately 48-50 HP @ 6500 RPM (confirm in manual). |
| Torque Estimate: | Approximately 57 Nm (42 lb-ft) @ 5000 RPM (confirm in manual). |
| Fuel System | |
| Carburetor Type: | Single Mikuni BST 33 or similar, featuring Constant Velocity (CV) design. |
| Fuel Delivery: | Fuel pump assisted (electric). |
| Cooling System | |
| Cooling Method: | Liquid-cooled. |
| Lubrication System | |
| Oil Capacity With Filter: | Approximately 2.5 - 3.0 Liters (confirm in manual). |
| Oil Type Recommendation: | SAE 10W-40 or 20W-50 motorcycle specific API SG or higher (confirm in manual for exact specification). |
| Ignition System | |
| Ignition Type: | Digital electronic ignition, potentially with dual spark plugs. |
| Valve Train | |
| Valve Actuation: | DOHC (Dual Overhead Camshafts), 4 valves per cylinder (2 intake, 2 exhaust). |
| Valve Clearance Adjustment: | Shim-under-bucket (likely, requires periodic adjustment). |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed constant mesh manual transmission. |
| Clutch Type: | Wet, multi-plate, cable-actuated. |
| Final Drive: | O-ring sealed chain drive. |
| Features | |
| Gear Ratios: | Specific gear ratios will be detailed in the manual, crucial for performance tuning and understanding. |
| Transmission Fluid Type: | API GL-4 or GL-5 SAE 80W-90 gear oil (confirm in manual, sometimes shared with engine oil in single-unit designs). |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2150 mm (84.6 in) (verify in manual). |
| Width: | Approx. 850 mm (33.5 in) (verify in manual). |
| Height: | Approx. 1340 mm (52.8 in) (verify in manual). |
| Weights | |
| Dry Weight Estimate: | Approximately 170-180 kg (375-397 lbs) (verify in manual). |
| Fuel Tank Capacity: | Approximately 18 Liters (4.8 US gal) (verify in manual). |
| Seat Height: | Approximately 840 mm (33.1 in) (verify in manual). |
| Ground Clearance: | Approx. 200 mm (7.9 in) (verify in manual). |
| Safety Features | |
| Ratings | |
| Safety Standards: | Designed to meet relevant European and international motorcycle safety standards for its era. |
| Active Features | |
| Braking System Type: | Disc brakes front and rear, offering good stopping power. Front likely dual discs, rear single disc (verify in manual). |
| Passive Features | |
| Frame Construction: | Steel trellis frame, providing a balance of rigidity and rider feedback. |
| Technology Features | |
| Infotainment | |
| Instrumentation: | Analog speedometer and tachometer, odometer, trip meter, warning lights (oil pressure, neutral, turn signals, high beam). |
| Driver Assistance | |
| ABS Availability: | ABS (Anti-lock Braking System) was an optional feature on some models of this era; confirm if the specific model covered by the manual is equipped. |
| Connectivity | |
| Electronic Features: | Basic electronic systems, primarily focused on ignition and charging. No modern connectivity features expected. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 3,000-5,000 km or 6-12 months, whichever comes first (refer to manual). |
| Valve Adjustment Interval: | Every 10,000-15,000 km (refer to manual for precise interval and procedure). |
| Spark Plug Replacement: | Recommended around 10,000-12,000 km, depending on plug type (confirm in manual). |
| Chain Maintenance: | Lubrication and adjustment recommended every 500-1,000 km (refer to manual for exact tension specification). |
| Fluid Specifications | |
| Coolant Type: | Ethylene glycol-based coolant, mixed 50/50 with distilled water (confirm in manual). |
| Brake Fluid Type: | DOT 4 or DOT 5.1 (verify in manual, DOT 4 is most common). |
| Known Issues | |
| Common Wear Items: | Clutch plates, swingarm bearings, fork seals, regulator/rectifier unit, carburetor diaphragm. |
| Performance Notes: | Carburetor tuning may be sensitive to altitude and atmospheric conditions; routine synchronization and jetting checks are beneficial. |
| Vehicle History | |
| Brand Heritage | |
| Aprilia Legacy: | Aprilia is an Italian manufacturer with a strong racing heritage, known for performance and innovative designs in motorcycles. |
| Model Evolution | |
| Pegaso Lineage: | The Pegaso line has a history of dual-sport motorcycles, evolving from earlier models with different displacements and engine configurations. |
| Production | |
| Production Period 1997 Pegaso: | The 1997 model is part of the first generation of the Pegaso 650, which debuted in the early 1990s. |
| Engine Shared With: | The Pegaso 650 engine is based on the BMW F650 engine, manufactured by Rotax (Bombardier Recreational Products). |
| Awards & Recognition | |
| Recognitions | |
| Model Awards: | No specific widely publicized awards for the 1997 model are readily available, but it was generally well-regarded for its versatility and reliability within its segment. |