🏷️ Basic Information Identification Make: BMW Model: R850 R850GS Year: 1997 Codes Engine Code Designation: Type 259 👋 Introduction Market Position Segment: Mid-size adventure touring motorcycle, known for its versatility and robust engineering. Competitive Analysis Competitors 1997: Honda Africa Twin, Yamaha TDM850, Kawasaki KLR650. Key Features Features: Air-cooled twin-cylinder boxer engine, Telelever front suspension, Paralever rear suspension, shaft drive, ABS (optional). 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair and Maintenance Page Count Estimated Page Count: 500-700 (typical for comprehensive repair manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF), Print (potential for physical copy) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, valves, crankshaft, piston, connecting rods, timing chain, lubrication system, oil pump, oil filter. Fuel System: Fuel injection system (Bosch Motronic), fuel pump, fuel filter, injectors, throttle body, fuel tank, fuel lines. Ignition System: Ignition coils, spark plugs, ECU control, sensors. Transmission Gearbox: Clutch operation, gearbox disassembly and reassembly, gear selection mechanism, lubrication. Drivetrain Final Drive: Driveshaft, universal joints, bevel gear drive, rear axle assembly, lubrication. Suspension Front: Telelever front suspension, fork seals, damper unit, steering head bearings, wheel bearings. Braking System: Front and rear brake calipers, master cylinders, brake lines, ABS system (if equipped), brake fluid replacement, bleeding procedures. Electrical System: Battery, charging system (alternator, voltage regulator), starter motor, lighting, horn, dashboard instruments, wiring diagrams, fuses, relays. Frame Chassis: Frame inspection, disassembly, and reassembly of major components, side stand, center stand. Bodywork Fairings: Removal and installation of fairings, seat, fuel tank cover, fenders, luggage rack. Suspension Rear Rear Suspension: Paralever rear suspension, shock absorber unit, swingarm, wheel bearings. Procedures Included Routine Maintenance: Oil change, filter replacement, spark plug inspection/replacement, air filter cleaning/replacement, drive belt inspection, tire pressure checks. Troubleshooting: Diagnostic procedures for common malfunctions, fault codes (if applicable), symptom-based troubleshooting. Engine Rebuild: Detailed step-by-step instructions for complete engine disassembly, inspection, repair, and reassembly, including torque specifications. Transmission Repair: Gearbox overhaul, clutch replacement, and associated adjustments. Suspension Overhaul: Fork seal replacement, shock absorber servicing, steering head bearing adjustment. Brake System Maintenance: Brake pad replacement, caliper servicing, bleeding procedures, ABS system checks. Electrical Diagnostics: Wiring diagram interpretation, component testing, troubleshooting electrical faults. Technical Depth Depth: Comprehensive, covering everything from basic servicing to complete engine and drivetrain rebuilds, including detailed diagnostic information. 📊 Manual Specifications File Format Digital Quality: High-resolution scans or digitally produced, ensuring clear text and diagrams; searchable PDF functionality is highly desirable. Print Quality Print Standards: Professional printing with clear, legible text and high-contrast illustrations/diagrams. Spiral binding or sturdy paperback for workshop use. Binding Type Binding: Likely Spiral-bound or Perfect-bound for ease of use in a workshop environment. Paper Type Paper Quality: Durable, coated paper stock to withstand workshop conditions and repeated use. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, horizontally opposed twin-cylinder (boxer) Displacement: 848 cc Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.0:1 Valvetrain: SOHC, 2 valves per cylinder Performance Horsepower: Approximately 70 hp @ 7,500 rpm (claimed) Torque: Approximately 72 Nm (53 lb-ft) @ 5,500 rpm (claimed) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91-98 RON) Lubrication System Oil Capacity: Approx. 2.5 Liters (including filter) Oil Type Recommendation: SAE 20W-40 or 15W-50 (check manual for specific BMW approval) 🔧 Transmission Standard Gearbox Type: 5-speed manual constant mesh Clutch: Single dry plate, hydraulically actuated Features Final Drive: Shaft drive 📐 Dimensions Exterior Length: Approx. 2,150 mm (varies slightly with GS configuration) Width: Approx. 870 mm (over handlebars) Height: Approx. 1,400 mm (over windscreen) Wheelbase: Approx. 1,450 mm Weights Dry Weight: Approx. 215 kg Wet Weight: Approx. 235 kg (fully fueled) Gross Vehicle Weight Rating: Approx. 450 kg Capacities Fuel Tank Capacity: Approx. 20 Liters (including reserve) Oil Capacity: Approx. 2.5 Liters (with filter change) 🛡️ Safety Features Ratings ABS: Optional BMW Integral ABS Active Features Brakes: Dual 305mm discs with 4-piston calipers (front), Single 276mm disc with 2-piston caliper (rear) Suspension Damping: Adjustable front and rear suspension for optimal handling and stability. Passive Features Lighting: Halogen headlamp, LED taillight, front and rear turn signals. Ergonomics: Upright riding position for rider comfort and control on varied terrain. 💡 Technology Features Infotainment Dashboard: Analog speedometer and tachometer, LCD display for odometer, trip meter, clock, and warning lights. Optional heated grips indicator. Driver Assistance ABS: Optional BMW Integral ABS system, a significant technological feature for its time, integrating braking effort across both wheels. Connectivity Diagnostic Port: On-board diagnostics capability via a diagnostic port, essential for troubleshooting EFI and ABS systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 12 months (check manual for exact BMW recommendation) Valve Clearance Check: Every 20,000 km or 24 months Spark Plug Replacement: Every 20,000 km (check manual for specific plug type and...
Approximately 72 Nm (53 lb-ft) @ 5,500 rpm (claimed)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91-98 RON)
Lubrication System
Oil Capacity:
Approx. 2.5 Liters (including filter)
Oil Type Recommendation:
SAE 20W-40 or 15W-50 (check manual for specific BMW approval)
🔧 Transmission
Standard
Gearbox Type:
5-speed manual constant mesh
Clutch:
Single dry plate, hydraulically actuated
Features
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm (varies slightly with GS configuration)
Width:
Approx. 870 mm (over handlebars)
Height:
Approx. 1,400 mm (over windscreen)
Wheelbase:
Approx. 1,450 mm
Weights
Dry Weight:
Approx. 215 kg
Wet Weight:
Approx. 235 kg (fully fueled)
Gross Vehicle Weight Rating:
Approx. 450 kg
Capacities
Fuel Tank Capacity:
Approx. 20 Liters (including reserve)
Oil Capacity:
Approx. 2.5 Liters (with filter change)
🛡️ Safety Features
Ratings
ABS:
Optional BMW Integral ABS
Active Features
Brakes:
Dual 305mm discs with 4-piston calipers (front), Single 276mm disc with 2-piston caliper (rear)
Suspension Damping:
Adjustable front and rear suspension for optimal handling and stability.
Passive Features
Lighting:
Halogen headlamp, LED taillight, front and rear turn signals.
Ergonomics:
Upright riding position for rider comfort and control on varied terrain.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, LCD display for odometer, trip meter, clock, and warning lights. Optional heated grips indicator.
Driver Assistance
ABS:
Optional BMW Integral ABS system, a significant technological feature for its time, integrating braking effort across both wheels.
Connectivity
Diagnostic Port:
On-board diagnostics capability via a diagnostic port, essential for troubleshooting EFI and ABS systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months (check manual for exact BMW recommendation)
Valve Clearance Check:
Every 20,000 km or 24 months
Spark Plug Replacement:
Every 20,000 km (check manual for specific plug type and gap)
Air Filter Service:
Check every 10,000 km, clean/replace as needed (depending on conditions)
Fluid Specifications
Engine Oil:
BMW Motorrad recommends specific engine oils, typically semi-synthetic or fully synthetic 20W-40 or 15W-50 conforming to API SG/SH or JASO MA standards. Always consult the manual for precise BMW approvals.
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for compatibility and specifications). Must be replaced every 2 years.
Transmission Oil:
Hypoid gear oil, API GL-5, SAE 80W-90.
Coolant:
Not applicable (air-cooled engine)
Known Issues
Common Wear Items:
Clutch wear, wear in the paralever pivot bearings, potential for ABS sensor issues, throttle cable adjustment.
Fuel Injection System:
Occasional issues with fuel pump reliability or injector clogging under certain conditions. Motronic system diagnostics are crucial.
Electrical Connections:
Corrosion in connectors, especially on older models, can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing reliable, innovative, and durable motorcycles, particularly known for their boxer engines and touring capabilities.
Model Evolution
Series Introduction:
The R850 series was introduced as a slightly detuned and more accessible variant of the R1100 series, offering a balance of performance and manageability.
R850Gs Positioning:
The R850GS specifically offered the adventure styling and capabilities of the GS line with a more manageable engine for riders who didn't require the full power of the R1100GS.
Production
Production Period:
The R850 series, including the R850GS, was produced roughly from the mid-1990s to the early 2000s.
🏆 Awards & Recognition
Recognitions
Market Reception:
The R850GS was generally well-received for its comfortable ride, reliability, and versatility, particularly among riders who appreciated BMW's engineering and touring prowess.
Ratings
Durability Reputation:
Reputed for its robust construction and long-term durability, characteristic of BMW motorcycles of this era.
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