1997 Daihatsu Terios J100 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Year: 1997 Codes Chassis Code: J100G Engine Code Primary: HDE 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV (often referred to as a mini-SUV or Kei SUV outside Japan) Target Audience: Individuals seeking an affordable, capable, and compact all-wheel-drive vehicle for urban and light off-road use. Competitive Analysis Key Competitors Era: Suzuki Vitara, Mitsubishi Pajero Mini, Honda CR-V (smaller variants), Subaru Forester (earlier models) Key Features Powertrain Layout: Available in 2WD and 4WD configurations with a longitudinally mounted engine and transfer case. Body Style: Three-door compact SUV with a high roofline and a rear-mounted spare wheel. 📋 Manual Details Coverage Areas Main Coverage: Full Factory Service and Repair Region Applicability: Global (based on J100 chassis) Page Count Estimated Pages: Comprehensive (specific count not provided, typical for factory manuals of this era) Manual Type Type: Factory Service Repair Manual Language Primary Language: English Format Delivery Method: Digital Download File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control, EFI System, Lubrication System, Cooling System, Ignition System, Starting System, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transmission7transfer, Propeller Shaft Chassis: Front Axle & Suspension, Rear Axle & Suspension, Brake, Steering Body And Electrical: Body, Body Electrical, Harness & Wiring Diagram Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Diagnostics And Troubleshooting: Systematic fault finding, diagnostic trouble codes (DTCs), common issue resolution Repair And Rebuild: Component disassembly, inspection, repair, and reassembly for all covered systems Electrical And Wiring: Wiring diagrams, component location, testing procedures for electrical systems Technical Depth Depth: Comprehensive, from basic adjustments to full component overhauls, suitable for professional mechanics and advanced DIYers 📊 Manual Specifications File Format Quality: High-resolution PDF, designed for clarity and legibility. Text is likely searchable. Print Quality Reproducibility: Suitable for...

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UGS: 136972

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Mots clés: 1997 Car Cars Daihatsu Terios Terios J100

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Generation:

Year:

Codes

Chassis Code:

J100G

Engine Code Primary:

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV (often referred to as a mini-SUV or Kei SUV outside Japan)

Target Audience:

Individuals seeking an affordable, capable, and compact all-wheel-drive vehicle for urban and light off-road use.

Competitive Analysis

Key Competitors Era:

Suzuki Vitara, Mitsubishi Pajero Mini, Honda CR-V (smaller variants), Subaru Forester (earlier models)

Key Features

Powertrain Layout:

Available in 2WD and 4WD configurations with a longitudinally mounted engine and transfer case.

Body Style:

Three-door compact SUV with a high roofline and a rear-mounted spare wheel.

📋 Manual Details

Coverage Areas

Main Coverage:

Full Factory Service and Repair

Region Applicability:

Global (based on J100 chassis)

Page Count

Estimated Pages:

Comprehensive (specific count not provided, typical for factory manuals of this era)

Manual Type

Type:

Factory Service Repair Manual

Language

Primary Language:

English

Format

Delivery Method:

Digital Download

File Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, Engine Control, EFI System, Lubrication System, Cooling System, Ignition System, Starting System, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transmission7transfer, Propeller Shaft

Chassis:

Front Axle & Suspension, Rear Axle & Suspension, Brake, Steering

Body And Electrical:

Body, Body Electrical, Harness & Wiring Diagram

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, tune-ups

Diagnostics And Troubleshooting:

Systematic fault finding, diagnostic trouble codes (DTCs), common issue resolution

Repair And Rebuild:

Component disassembly, inspection, repair, and reassembly for all covered systems

Electrical And Wiring:

Wiring diagrams, component location, testing procedures for electrical systems

Technical Depth

Depth:

Comprehensive, from basic adjustments to full component overhauls, suitable for professional mechanics and advanced DIYers

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, designed for clarity and legibility. Text is likely searchable.

Print Quality

Reproducibility:

Suitable for printing individual pages or sections for workshop use.

Binding Type

Physical Binding:

N/A (Digital Format)

Paper Type

Physical Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

Inline 3-cylinder, SOHC, 12-valve

Displacement:

659 cc

Bore X Stroke:

69.0 mm x 73.1 mm

Compression Ratio:

9.5:1

Performance

Horsepower Ps Approx:

60 PS @ 7000 rpm

Torque Nm Approx:

74 Nm @ 4000 rpm

Fuel System

Induction:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Engine Ancillaries

Cooling System:

Water-cooled, pressurized system with radiator and fan.

Lubrication System:

Forced lubrication via oil pump, full-flow oil filter.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Automatic Transmission

Features

Drive System:

Full-time 4WD with center differential (optional for some markets/trims), or Part-time 4WD with selectable transfer case (more common)

Transfer Case:

Two-speed transfer case with Neutral position likely available for 4WD models.

Fluid Specifications

Manual Transmission Fluid:

GL-4, SAE 75W-90 (typical specification, consult manual for precise OEM part number)

Automatic Transmission Fluid:

Dexron II or equivalent (typical specification, consult manual for precise OEM part number)

Transfer Case Fluid:

GL-4, SAE 75W-90 (typical specification, consult manual for precise OEM part number)

📐 Dimensions

Exterior

Length:

Approx. 3,295 mm (Japanese Kei car regulations)

Width:

Approx. 1,395 mm (Japanese Kei car regulations)

Height:

Approx. 1,630 mm (depending on roof rack/options)

Weights

Curb Weight Approx:

800 - 900 kg (depending on configuration)

🛡️ Safety Features

Ratings

Crash Test Data:

Limited public data for this specific model year and region. Likely meets Japanese safety standards of the era.

Active Features

Brakes Front:

Ventilated Disc Brakes

Brakes Rear:

Drum Brakes

ABS Availability:

Optional on higher trims or later production runs.

Passive Features

Seatbelts:

Front and rear seatbelts.

Airbags:

Driver airbag likely standard or optional. Passenger airbag availability varies by market and trim.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player. CD player may have been an option on higher trims.

Speakers:

Typically 2 or 4 speakers.

Driver Assistance

Cruise Control Availability:

Rarely fitted on this model, likely an aftermarket addition if present.

Connectivity

Usb Bluetooth:

Not available from factory. Aftermarket head unit required.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000 km to 10,000 km or 6 months, whichever comes first (refer to manual for exact OEM recommendation).

Air Filter Replacement:

Every 20,000 km to 40,000 km or as needed based on operating conditions.

Spark Plug Replacement:

Typically 40,000 km to 60,000 km (dependent on spark plug type specified).

Fluid Specifications

Engine Oil Type:

API SJ or higher, Viscosity SAE 10W-30 or 10W-40 (refer to manual for exact OEM recommendation and capacity).

Coolant Type:

Ethylene Glycol based, permanent type antifreeze/coolant (typically a pink or green formula, check manual for specific Daihatsu coolant type and capacity).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for exact OEM recommendation and capacity).

Known Issues

Common Wear Items:

Suspension bushings, exhaust system components, clutch wear (especially if used for off-roading/towing), radiator hoses.

Engine Specific:

Timing belt replacement is critical at specified intervals (typically 90,000-100,000 km) to prevent catastrophic engine damage. Coil pack failure can occur.

Transmission Specific:

Manual transmission synchros can wear over time, leading to difficult shifting. Automatic transmission fluid should be regularly checked and changed.

📚 Vehicle History

Brand Heritage

Manufacturer:

Daihatsu Motor Co., Ltd., a Japanese automobile manufacturer, subsidiary of Toyota Motor Corporation.

Model Evolution

Introduction Year:

The first generation (J100) was introduced in 1997.

Platform Sharing:

Shared platform and components with other Daihatsu models and potentially some early Toyota models in specific markets.

Production

Production Location:

Japan

Production Period:

1997-2002 (for J100 generation)

🏆 Awards & Recognition

Recognitions

Market Perception:

Praised for its compact size, maneuverability, surprisingly capable 4WD system for its class, and affordability.

Ratings

Reliability General:

Generally considered reliable with proper maintenance, typical of Japanese manufacturers.

Certifications

Emission Standards:

Meets Japanese emission standards of the late 1990s.