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Mitsubishi Galant 1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1997 Platform: E30 (Japan), E50/E70/E80 (International), CM/CN/CO (Australia/NZ) Codes Chassis Codes: E50, E70, E80 👋 Introduction Market Position Vehicle Segment: Mid-size sedan Competitive Analysis Key Competitors 1997: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu, Mazda MX-6. Key Features Galant 1997 Highlights: Stylish design, available V6 engine, comfortable interior, good value proposition. Manual Purpose Target Audience: Professional technicians and knowledgeable DIY mechanics. Manual Value Benefits For Owner: Empowers owners with factory-level knowledge for effective maintenance and repair decisions. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service and repair for the 1997 Mitsubishi Galant. Page Count Estimated Page Count: Varies, typically 1000+ pages for a full factory service manual equivalent. Manual Type Manual Type: Service Repair Manual / Workshop Manual Language Language: English Format File Format: PDF Print Quality: Full Printable Zoom Functionality: Yes (Zoom IN/OUT) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cylinder head, pistons, crankshaft, camshaft, timing belt/chain, lubrication system, cooling system. Engine Performance: Fuel injection system, ignition system, emission controls, diagnostics, performance tuning. Transmission Manual: Manual transmission overhaul, clutch system, gear shifting mechanisms, lubricants. Transmission Automatic: Automatic transmission overhaul, hydraulic control, torque converter, electronic controls, lubricants. Drivetrain: Front-wheel drive system, driveshafts, CV joints, differential. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering gear, tie rods, steering column, alignment. Brakes: Front and rear brake systems (disc and drum), hydraulic system, ABS (if equipped), parking brake, specifications, bleeding procedures. Electrical System: Battery, starting system, charging system, lighting, ignition, instrumentation, power distribution. Body And Interior: Body panels, doors, windows, locks, interior trim, seating, HVAC system, body repair, rust prevention. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling (R134a). Diagnostic Troubleshooting: General troubleshooting procedures, fault finding, wiring diagrams, DTC codes (if applicable for the era). Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes. Disassembly Assembly: Step-by-step instructions for component removal and installation. Cleaning Reinstalling: Procedures for cleaning components before reassembly and proper reinstallation techniques. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting. Repair: Detailed repair procedures for all major vehicle systems. Technical Depth Depth Of Information: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Document Format: PDF (Portable Document Format) Print Quality Printability: Full Printable - Allows users to print specific sections or the entire manual. Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) Searchability Text Searchability: Typically searchable within PDF reader (depends on PDF creation). ⚙️ Engine Specifications Primary Engine Options Engine Code 2 0L I4: 4G63 (SOHC or DOHC) Engine Displacement 2 0L: 1997 cc (2.0 Liters) Engine Bore Stroke 2 0L: 85.0 mm x 88.0 mm Engine Compression Ratio 2 0L: 8.5:1 (SOHC), 9.0:1 (DOHC) Engine Horsepower 2 0L Sohc: Approx. 135 hp @ 6000 rpm Engine Torque 2 0L Sohc: Approx. 137 lb-ft @ 4500 rpm Engine Horsepower 2 0L DOHc: Approx. 140 hp @ 6000 rpm (non-turbo), 195 hp @ 6000 rpm (Turbocharged - JDM/some export models) Engine Torque 2 0L DOHc: Approx. 137 lb-ft @ 4500 rpm (non-turbo), 203 lb-ft @ 4000 rpm (Turbocharged) Engine Code 3 0L V6: 6G72 Engine Displacement 3 0L: 2972 cc (3.0 Liters) Engine Bore Stroke 3 0L: 91.1 mm x 76.0 mm Engine Compression Ratio 3 0L: 8.8:1 Engine Horsepower 3 0L V6: Approx. 170 hp @ 5500 rpm Engine Torque 3 0L V6: Approx. 185 lb-ft @ 4500 rpm Fuel System Fuel System Type: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline (check owner's manual for specific recommendations) Lubrication System Oil Capacity With Filter 2 0L: Approx. 4.2 US quarts (4.0 Liters) Oil Capacity With Filter 3 0L V6: Approx. 4.7 US quarts (4.4 Liters) Recommended Engine Oil Viscosity: 10W-30 (check manual for climate variations) Cooling System Coolant Capacity: Approx. 6.9 - 7.7 US quarts (6.5 - 7.3 Liters), depending on engine Recommended Coolant Type: Ethylene Glycol based antifreeze (50/50 mix with distilled water) 🔧 Transmission Standard Transmission Manual Transmission Offered: Yes (e.g., F5M33 5-speed manual for 4-cyl models) Optional Transmission Automatic Transmission Offered: Yes (e.g., F4A51 4-speed automatic for 4-cyl, F4A42 for V6) Automatic Transmission Features Automatic Transmission Control: Electronic control, sometimes with sport/economy modes. Transmission Fluid Manual Transmission Fluid Type: GL-4 Gear Oil (SAE 75W-90 or 80W-90 recommended, check manual) Automatic Transmission Fluid Type: ATF SP-II or SP-III (Mitsubishi proprietary, or equivalent Dexron/Mercon where specified) Manual Transmission Fluid Capacity: Approx. 2.0 - 2.5 US quarts (1.9...
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Mitsubishi Galant 1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1997
Platform:
E30 (Japan), E50/E70/E80 (International), CM/CN/CO (Australia/NZ)
Codes
Chassis Codes:
E50, E70, E80
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan
Competitive Analysis
Key Competitors 1997:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu, Mazda MX-6.
Key Features
Galant 1997 Highlights:
Stylish design, available V6 engine, comfortable interior, good value proposition.
Manual Purpose
Target Audience:
Professional technicians and knowledgeable DIY mechanics.
Manual Value
Benefits For Owner:
Empowers owners with factory-level knowledge for effective maintenance and repair decisions.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service and repair for the 1997 Mitsubishi Galant.
Page Count
Estimated Page Count:
Varies, typically 1000+ pages for a full factory service manual equivalent.
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Print Quality:
Full Printable
Zoom Functionality:
Yes (Zoom IN/OUT)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder head, pistons, crankshaft, camshaft, timing belt/chain, lubrication system, cooling system.
Engine Performance:
Fuel injection system, ignition system, emission controls, diagnostics, performance tuning.
Transmission Manual:
Manual transmission overhaul, clutch system, gear shifting mechanisms, lubricants.
Transmission Automatic:
Automatic transmission overhaul, hydraulic control, torque converter, electronic controls, lubricants.
Drivetrain:
Front-wheel drive system, driveshafts, CV joints, differential.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering gear, tie rods, steering column, alignment.
Brakes:
Front and rear brake systems (disc and drum), hydraulic system, ABS (if equipped), parking brake, specifications, bleeding procedures.
Electrical System:
Battery, starting system, charging system, lighting, ignition, instrumentation, power distribution.
Body And Interior:
Body panels, doors, windows, locks, interior trim, seating, HVAC system, body repair, rust prevention.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling (R134a).
Diagnostic Troubleshooting:
General troubleshooting procedures, fault finding, wiring diagrams, DTC codes (if applicable for the era).
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes.
Disassembly Assembly:
Step-by-step instructions for component removal and installation.
Cleaning Reinstalling:
Procedures for cleaning components before reassembly and proper reinstallation techniques.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting.
Repair:
Detailed repair procedures for all major vehicle systems.
Technical Depth
Depth Of Information:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Document Format:
PDF (Portable Document Format)
Print Quality
Printability:
Full Printable - Allows users to print specific sections or the entire manual.
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
Searchability
Text Searchability:
Typically searchable within PDF reader (depends on PDF creation).
⚙️ Engine Specifications
Primary Engine Options
Engine Code 2 0L I4:
4G63 (SOHC or DOHC)
Engine Displacement 2 0L:
1997 cc (2.0 Liters)
Engine Bore Stroke 2 0L:
85.0 mm x 88.0 mm
Engine Compression Ratio 2 0L:
8.5:1 (SOHC), 9.0:1 (DOHC)
Engine Horsepower 2 0L Sohc:
Approx. 135 hp @ 6000 rpm
Engine Torque 2 0L Sohc:
Approx. 137 lb-ft @ 4500 rpm
Engine Horsepower 2 0L DOHc:
Approx. 140 hp @ 6000 rpm (non-turbo), 195 hp @ 6000 rpm (Turbocharged - JDM/some export models)
Engine Torque 2 0L DOHc:
Approx. 137 lb-ft @ 4500 rpm (non-turbo), 203 lb-ft @ 4000 rpm (Turbocharged)
Engine Code 3 0L V6:
6G72
Engine Displacement 3 0L:
2972 cc (3.0 Liters)
Engine Bore Stroke 3 0L:
91.1 mm x 76.0 mm
Engine Compression Ratio 3 0L:
8.8:1
Engine Horsepower 3 0L V6:
Approx. 170 hp @ 5500 rpm
Engine Torque 3 0L V6:
Approx. 185 lb-ft @ 4500 rpm
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline (check owner's manual for specific recommendations)
Lubrication System
Oil Capacity With Filter 2 0L:
Approx. 4.2 US quarts (4.0 Liters)
Oil Capacity With Filter 3 0L V6:
Approx. 4.7 US quarts (4.4 Liters)
Recommended Engine Oil Viscosity:
10W-30 (check manual for climate variations)
Cooling System
Coolant Capacity:
Approx. 6.9 - 7.7 US quarts (6.5 - 7.3 Liters), depending on engine
Recommended Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
🔧 Transmission
Standard Transmission
Manual Transmission Offered:
Yes (e.g., F5M33 5-speed manual for 4-cyl models)
Optional Transmission
Automatic Transmission Offered:
Yes (e.g., F4A51 4-speed automatic for 4-cyl, F4A42 for V6)
Automatic Transmission Features
Automatic Transmission Control:
Electronic control, sometimes with sport/economy modes.
Transmission Fluid
Manual Transmission Fluid Type:
GL-4 Gear Oil (SAE 75W-90 or 80W-90 recommended, check manual)
Automatic Transmission Fluid Type:
ATF SP-II or SP-III (Mitsubishi proprietary, or equivalent Dexron/Mercon where specified)
Manual Transmission Fluid Capacity:
Approx. 2.0 - 2.5 US quarts (1.9 - 2.4 Liters)
Automatic Transmission Fluid Capacity:
Approx. 4.5 - 5.5 US quarts (4.3 - 5.2 Liters) for initial fill, higher for complete overhaul.
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2650 mm)
Length:
Approx. 187.6 inches (4765 mm)
Width:
Approx. 69.5 inches (1765 mm)
Height:
Approx. 55.7 inches (1415 mm)
Weights
Curb Weight:
Approx. 3100 - 3400 lbs (1400 - 1540 kg), varies by trim and engine.
Gross Vehicle Weight Rating:
Typically around 4300 - 4500 lbs (1950 - 2040 kg).
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4-star driver, 4-star passenger (for 1997 models equipped with dual airbags).
Passive Features
Airbags:
Driver and passenger front airbags standard on most models.
Seatbelts:
Three-point seatbelts with pretensioners (front).
Active Features
ABS:
Anti-lock Braking System (ABS) often available as an option or standard on higher trims.
Traction Control:
Traction Control System (TCS) available on some V6 models or higher trims.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker systems.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Connectivity Features:
Limited by era; primarily radio/cassette functionality. No modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 to 5,000 miles (5,000 to 8,000 km) or 6 months, whichever comes first (refer to manual for precise recommendations).
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.
Spark Plug Replacement:
Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on spark plug type (copper vs. platinum).
Timing Belt Replacement:
Critical: Typically every 60,000 miles (96,000 km) or 4 years for 4G63 and 6G72 engines to prevent catastrophic damage.
Transmission Fluid Change Interval:
Automatic: Every 30,000 to 60,000 miles (48,000 to 96,000 km). Manual: Every 50,000 to 100,000 miles (80,000 to 160,000 km).
Fluid Specifications
Power Steering Fluid:
ATF SP-II or equivalent (check manual)
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific type)
Known Issues
Common Galant 1997 Issues:
Timing belt failure (if not replaced on schedule), CV joint wear, catalytic converter failure, minor electrical gremlins, rust in certain climates.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Founding:
Founded in 1970, evolving from the automotive division of Mitsubishi Heavy Industries.
Model Evolution
Galant Generations:
The 1997 model is part of the fifth generation (E50/E70/E80), introduced in 1992, known for its distinct styling and available V6 engine.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Okazaki Plant), and other locations depending on market (e.g., Australia).
Production Years
Galant 1997 Production Period:
Covers models produced for the 1997 model year.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While specific 'Car of the Year' awards for the 1997 Galant may not be prominent, it was generally well-regarded for its design and value within its segment during its production run.
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