🏷️ Basic Information Identification Make: Peugeot Model: 405 Year: 1997 Codes Platform Code: Type 155 👋 Introduction Market Position Positioning: Family sedan, known for ride comfort and design, competitor to Ford Mondeo, Vauxhall Cavalier/Vectra, Volkswagen Passat. Competitive Analysis Key Competitors: Ford Mondeo, Opel/Vauxhall Vectra, Volkswagen Passat, Renault Laguna. Key Features Vehicle Strengths: Comfortable ride, aerodynamic styling, spacious interior, good handling for its era. Manual Value Proposition Target Audience: Professional technicians and experienced DIY mechanics. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Page Count Estimated Pages: Extensive (specific count not provided, but described as 'very detailed') Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Diagnosis, repair, rebuild of all engine variants Fuel System: Fuel injection, carburetors (if applicable), fuel pumps, lines Ignition System: Ignition timing, spark plugs, coils, distributors Cooling System: Radiator, water pump, thermostat, hoses, fan Exhaust System: Manifolds, catalytic converter, mufflers, pipes Transmission Manual: Clutch, gearbox, linkages, fluid service Transmission Automatic: Automatic transmission diagnosis, repair, fluid service (if applicable) Drivetrain: Drive shafts, CV joints, differentials Suspension System: Springs, shocks, struts, control arms, bushings Steering System: Steering rack, power steering pump, linkages Brake System: Pads, rotors, calipers, master cylinder, ABS (if equipped) Electrical System: Battery, alternator, starter, wiring diagrams, lighting Body And Chassis: Body panels, doors, windows, interior trim Climate Control: HVAC system diagnosis and repair Body Electrical: Power windows, locks, mirrors, wipers, horn Instrument Panel: Gauges, warning lights, switches Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tune-ups Troubleshooting: Diagnostic procedures for common and complex issues Component Repair: Detailed instructions for repairing/replacing all major components Rebuilds: Engine, transmission, and other major component rebuild procedures Wiring Diagrams: Comprehensive electrical system wiring schematics Specifications: Torque specifications, clearances, fluid types, capacities Diagnostics: Fault code interpretation and troubleshooting guides Disassembly Assembly: Step-by-step instructions for removing and installing parts Technical Depth Depth: Comprehensive (professional technician level) 📊 Manual Specifications File Format Format: PDF Print Quality Printable: Full Printable Binding Type Binding: Digital (PDF, not physically bound) Paper Type Medium: Digital Media Delivery Method: Instant Download Requirements Software: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Variants: 1.6L XU5, 1.8L XU7, 2.0L XU10 (PETROL), 1.9L XUD7, 1.9L XUD9 (DIESEL). Manual covers all variants. Performance Horsepower Range: Approx. 70 hp (XUD7) to 130 hp (2.0L XU10). Torque Range: Approx. 130 Nm (XUD7) to 180 Nm (2.0L XU10). Fuel System Injection Type: Multi-point fuel injection (MPI) for petrol engines, indirect injection for diesel engines. Engine Management ECU Systems: Covered in detail, including sensor diagnostics and control unit functions. 🔧 Transmission Standard Transmission Types: 5-speed manual, 4-speed automatic (ZF 4HP14/4HP18 or Peugeot's own unit). Optional Optional Transmissions: 4-speed automatic on higher trim levels and larger engines. Features Gear Ratios: Specifications for all gear ratios and final drive ratios included. Fluid Specifications Automatic Transmission Fluid: ATF Dexron II or equivalent (specific part number likely in manual). Manual Transmission Fluid: API GL-4, SAE 75W-80 or 80W-90 (specific part number likely in manual). 📐 Dimensions Exterior Wheelbase: 2665 mm (104.9 in) Length: 4400 mm (173.2 in) Width: 1700 mm (66.9 in) Height: 1420 mm (55.9 in) Weights Curb Weight: Approx. 1150-1300 kg (depending on engine and trim). Gross Vehicle Weight: Specifications available in manual. 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP tested models. Details on structural integrity and occupant protection likely covered. Active Features ABS: Available on higher trims; detailed diagnostics and repair for ABS system. Passive Features Airbags: Driver airbag standard; passenger airbag optional. Manual covers SRS system diagnosis. Seatbelts: Front and rear seatbelt systems, pre-tensioners if fitted. 💡 Technology Features Infotainment Audio Systems: Factory radio/cassette units, some models with CD players. Manual covers basic wiring and speaker replacement. Driver Assistance Cruise Control: Optional on some higher-spec models; system components and diagnosis covered. Connectivity Remote Central Locking: Available on later models; basic system troubleshooting covered. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months (check manual for specific engine and oil type). Timing Belt Replacement: Crucial for XU engines; typically 80,000-120,000 km or 5-6 years. Manual will specify exact interval and procedures. Fluid Specifications Engine Oil: API SF/SG or ACEA A1/A2/A3, viscosity typically 10W-40 or 5W-40 (check manual for specific engine). Coolant: Antifreeze mixture (e.g., G11 standard) with distilled water, typically 50/50 mix. Brake Fluid: DOT 3 or DOT 4 (check manual). Fluid replacement every 2 years recommended. Known Issues Common Problems: Timing belt failure (if not replaced), suspension component wear (bushings, ball joints), electrical gremlins (especially window regulators, central locking), cooling system leaks, fuel injector issues (petrol). Filters Oil Filter Part Number Example: Likely Mann-Filter W914/2 or equivalent (manual will provide exact part number). Air Filter Part Number Example: Likely Mann-Filter C26133 or equivalent...