Mitsubushi SPACE STAR Workshop Manual 1998 1999 2000 2001 2002 2003 2004 2005
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Generation: First Generation (DE/DG) Product Type: Workshop Service Repair Manual Codes Chassis Codes: DE2A, DE3A, DG1A, DG2A, DG3A 👋 Introduction Market Position Positioning: A comprehensive, professional-quality workshop manual designed for DIY mechanics and professional technicians alike, offering dealership-level repair information. Competitive Analysis Value Proposition: Provides significant cost savings on repairs and maintenance compared to dealership labor rates. Offers detailed, specific information, unlike generic guides. Key Features Features: Extensive A-Z repair coverage, detailed pictures and diagrams, printable format, instant download delivery, lifetime usability. 📋 Manual Details Coverage Areas Vehicle Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Models Covered: All models and variants Engine Types Covered: All engine types Page Count Estimated Pages: Extensive (specific count not provided, but described as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Manual & Automatic), Clutch, Differential, Driveshaft Chassis: Steering, Suspension, Brakes (including ABS), Body Electrical: General Electrical Systems, Wiring Diagrams, Ignition, SRS (Supplemental Restraint System), Air Conditioning, Climate Control Engine Ancillaries: Cooling and Heating, Fuel System, Emissions Control, Exhaust System, Engine Lubrication Procedures Included Maintenance: Routine Maintenance, Tune-up Procedures, Lubrication Service Repair Overhaul: Engine Removal/Installation, Cylinder Head/Valve Train, Engine Block, Intake Manifold/Exhaust System, Transaxle, Clutch Replacement, Transmission Rebuild (Manual & Automatic), Differential Repair, Driveshaft Servicing, Steering System Repair, Suspension Component Replacement, Brake System Overhaul, Air Conditioning Service Diagnostics Troubleshooting: Troubleshooting Guides, Fault Code Diagnosis Technical Data: Specifications, Tightening Torques, Valve Timing Procedures, Chain/Gear Replacement, Tensioner Adjustments, Timing Marks Engine Rebuild Procedures: Detailed instructions for engine disassembly, cleaning, inspection, component replacement (pistons, rings, bearings, valves, seals), and reassembly with correct torque specifications. Suspension Geometry: Includes procedures for wheel alignment, steering system checks, and replacement of suspension components like struts, shocks, control arms, and bushings. Body And Trim: Procedures for interior and exterior trim removal and installation, door panel removal, bumper replacement, and panel alignment. Air Conditioning Service: Detailed steps for AC system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and leak testing. Technical Depth Depth: Comprehensive A-Z coverage, mechanical and electrical repairs, detailed diagrams and pictures Wiring Diagrams Detail: Comprehensive electrical wiring diagrams covering all major systems, including engine control, lighting, power windows, central locking, ABS, and SRS. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures, ensuring accuracy and safety. Timing Belt Maintenance Timing Belt Replacement Interval: Crucial interval, typically around 80,000-100,000 km or 5-7 years. Failure can cause severe engine damage on interference engines. Manual provides detailed replacement procedure. Gear Ratios Transmission Gear Ratios: Specific gear ratios for both manual and automatic transmissions are detailed, essential for diagnostics and performance tuning. Drive Belt Replacement Drive Belt Maintenance: Procedures for inspecting, tensioning, and replacing serpentine or V-belts driving accessories like the alternator, power steering pump, and AC compressor. Wheel And Tire Wheel Bolt Pattern: Typically 4x100 or 4x114.3 (mm), with an offset (ET) around +35 to +46. Specifics vary by wheel size and model variant. Tire Size Recommendations: Commonly 175/70 R14, 185/65 R14, or 195/55 R15, depending on trim and wheel options. Manual lists precise OEM fitments. 📊 Manual Specifications File Format Compatibility: Compatible with any PC/MAC computer (Windows XP, NT, 2000, Vista, Windows 7, etc.) Print Quality Printability: All pages printable, allowing users to print only necessary sections Binding Type Binding: Digital (Download delivery) Paper Type Paper Quality: N/A (Digital format) License Usage Rights: Unlimited use, never times out or expires ⚙️ Engine Specifications Primary Engine Engine Options General: 4-cylinder inline engines, with potential for 1.3L, 1.6L, and 1.8L variants based on model year and market. Diesel variants may also exist in some markets. Performance Horsepower Torque Range: Varies by engine. For example, a 1.6L SOHC (4G92) typically produced around 100-110 PS, while a 1.8L GDI (4G93) could produce around 125 PS. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) depending on engine variant. Emissions Control Emission Systems: Catalytic converters, Oxygen sensors, EGR systems (where applicable) as per market regulations. Cooling System Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mixture with distilled water. Specific Mitsubishi coolant recommendations should be followed. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission Optional Optional Transmission: 4-speed automatic transmission Features Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 gear oil (specific Mitsubishi specifications should be verified). Transmission Fluid Spec Auto: Mitsubishi DiaQueen ATF-J2 or equivalent specified by Mitsubishi. Fluid capacity typically around 6-7 liters for a complete fluid change. 📐 Dimensions Exterior Length: Approximately 4.3 meters (169.3 inches) Width: Approximately 1.7 meters (67 inches) Height: Approximately 1.5 meters (59 inches) Weights Curb Weight: Approximately 1150-1300 kg (2535-2866 lbs), depending on engine and options. Gross Vehicle Weight Rating: Typically around 1600-1700 kg. 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP ratings...
A comprehensive, professional-quality workshop manual designed for DIY mechanics and professional technicians alike, offering dealership-level repair information.
Competitive Analysis
Value Proposition:
Provides significant cost savings on repairs and maintenance compared to dealership labor rates. Offers detailed, specific information, unlike generic guides.
Key Features
Features:
Extensive A-Z repair coverage, detailed pictures and diagrams, printable format, instant download delivery, lifetime usability.
📋 Manual Details
Coverage Areas
Vehicle Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Models Covered:
All models and variants
Engine Types Covered:
All engine types
Page Count
Estimated Pages:
Extensive (specific count not provided, but described as comprehensive)
Detailed instructions for engine disassembly, cleaning, inspection, component replacement (pistons, rings, bearings, valves, seals), and reassembly with correct torque specifications.
Suspension Geometry:
Includes procedures for wheel alignment, steering system checks, and replacement of suspension components like struts, shocks, control arms, and bushings.
Body And Trim:
Procedures for interior and exterior trim removal and installation, door panel removal, bumper replacement, and panel alignment.
Air Conditioning Service:
Detailed steps for AC system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and leak testing.
Technical Depth
Depth:
Comprehensive A-Z coverage, mechanical and electrical repairs, detailed diagrams and pictures
Wiring Diagrams Detail:
Comprehensive electrical wiring diagrams covering all major systems, including engine control, lighting, power windows, central locking, ABS, and SRS.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures, ensuring accuracy and safety.
Timing Belt Maintenance
Timing Belt Replacement Interval:
Crucial interval, typically around 80,000-100,000 km or 5-7 years. Failure can cause severe engine damage on interference engines. Manual provides detailed replacement procedure.
Gear Ratios
Transmission Gear Ratios:
Specific gear ratios for both manual and automatic transmissions are detailed, essential for diagnostics and performance tuning.
Drive Belt Replacement
Drive Belt Maintenance:
Procedures for inspecting, tensioning, and replacing serpentine or V-belts driving accessories like the alternator, power steering pump, and AC compressor.
Wheel And Tire
Wheel Bolt Pattern:
Typically 4x100 or 4x114.3 (mm), with an offset (ET) around +35 to +46. Specifics vary by wheel size and model variant.
Tire Size Recommendations:
Commonly 175/70 R14, 185/65 R14, or 195/55 R15, depending on trim and wheel options. Manual lists precise OEM fitments.
📊 Manual Specifications
File Format
Compatibility:
Compatible with any PC/MAC computer (Windows XP, NT, 2000, Vista, Windows 7, etc.)
Print Quality
Printability:
All pages printable, allowing users to print only necessary sections
Binding Type
Binding:
Digital (Download delivery)
Paper Type
Paper Quality:
N/A (Digital format)
License
Usage Rights:
Unlimited use, never times out or expires
⚙️ Engine Specifications
Primary Engine
Engine Options General:
4-cylinder inline engines, with potential for 1.3L, 1.6L, and 1.8L variants based on model year and market. Diesel variants may also exist in some markets.
Performance
Horsepower Torque Range:
Varies by engine. For example, a 1.6L SOHC (4G92) typically produced around 100-110 PS, while a 1.8L GDI (4G93) could produce around 125 PS.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) depending on engine variant.
Emissions Control
Emission Systems:
Catalytic converters, Oxygen sensors, EGR systems (where applicable) as per market regulations.
Cooling System
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mixture with distilled water. Specific Mitsubishi coolant recommendations should be followed.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
4-speed automatic transmission
Features
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90 gear oil (specific Mitsubishi specifications should be verified).
Transmission Fluid Spec Auto:
Mitsubishi DiaQueen ATF-J2 or equivalent specified by Mitsubishi. Fluid capacity typically around 6-7 liters for a complete fluid change.
📐 Dimensions
Exterior
Length:
Approximately 4.3 meters (169.3 inches)
Width:
Approximately 1.7 meters (67 inches)
Height:
Approximately 1.5 meters (59 inches)
Weights
Curb Weight:
Approximately 1150-1300 kg (2535-2866 lbs), depending on engine and options.
Gross Vehicle Weight Rating:
Typically around 1600-1700 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Euro NCAP ratings for this generation were generally average for its class at the time. Specific scores vary by test year and configuration.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS) available on certain trims/options, power-assisted steering.
Passive Features
Passive Safety Features:
Front airbags, seatbelt pretensioners, impact-absorbing body structure, side-impact door beams.
Restraint System
Srs Coverage:
Supplemental Restraint System (SRS) includes driver and front passenger airbags. Manual provides detailed diagnostic and repair procedures for the SRS system.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with 4-6 speakers depending on trim level. Aux input or Bluetooth typically not standard on base models.
Driver Assistance
Driver Aid Features:
Basic driver aids like power steering. Advanced driver-assistance systems (ADAS) were not common in this era for this segment.
Connectivity
Connectivity Options:
Limited to basic audio systems. No standard Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first. Refer to manual for specific engine type and driving conditions.
Air Filter Replacement:
Recommended every 20,000-30,000 km (12,000-18,000 miles).
Spark Plug Replacement:
Intervals vary by plug type (e.g., standard, platinum, iridium). Typically 40,000-60,000 km for standard plugs.
Fluid Specifications
Engine Oil Spec:
API SJ/SL or ACEA A3/B3, SAE 10W-40 or 5W-30 depending on climate and engine. Consult manual for specific engine requirements.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron II or equivalent power steering fluid. Check manual for precise specification.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, tie rod ends), brake pads and rotors, clutch wear (manual transmission), catalytic converter issues (depending on age and maintenance), minor electrical gremlins.
Engine Specific Notes:
Some GDI engines might experience carbon buildup on intake valves. Timing belt replacement is crucial for interference engines (check if applicable to specific engine).
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Legacy:
Mitsubishi Motors, a Japanese multinational automotive manufacturer, has a history dating back to 1917 and is known for producing reliable and innovative vehicles across various segments.
Model Evolution
Space Star Genesis:
The Mitsubishi Space Star (also known as the Carisma in some markets, though the Space Star designation is more specific to the MPV-like variant) was developed as a compact multi-purpose vehicle (MPV) or hatchback, emphasizing practicality and interior space within a compact footprint.
Production
Production Period:
The first generation was produced from 1998 to 2005. It was manufactured in various plants globally, including the Netherlands for the European market.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
While the Space Star might not have garnered major international awards, its design focused on practicality and family-friendly features which resonated with buyers seeking value and utility in the compact MPV segment.
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