Subaru Forester Service Repair Workshop Manual 1998-2002
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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: SF Generation Years: 1997-2002 Covered Years: 1998, 1999, 2000, 2001, 2002 Bodystyle: Compact Crossover SUV 👋 Introduction Market Position Segment: Compact Crossover SUV Key Selling Points: Standard Symmetrical All-Wheel Drive, good visibility, practical cargo space, strong safety reputation. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra. Key Features Differentiators: Subaru's signature boxer engine layout and AWD system provided a distinct driving characteristic and all-weather capability. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive A-Z repair and maintenance for all specified models and years. Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (Likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, lubrication, cooling systems. Engine Management: Fuel injection, ignition system, emissions control, diagnostics, ECU. Transmission Manual: Clutch, gearbox assembly, internal components, shift linkage. Transmission Automatic: Torque converter, planetary gear sets, hydraulic control, valve body, cooling. Drivetrain: All-Wheel Drive system (Symmetrical AWD), differentials, driveshafts, axles. Suspension: Front struts, rear multi-link, control arms, bushings, springs, shock absorbers. Brakes: Hydraulic system, ABS, brake calipers, rotors, pads, master cylinder, parking brake. Steering: Power steering system, steering rack, column, tie rods. Electrical System: Battery, charging system, starter, lighting, fuses, relays, wiring diagrams. HVAC: Heating, ventilation, air conditioning system, compressor, refrigerant, controls. Body And Trim: Exterior panels, interior trim, doors, windows, seats, bumpers. Chassis: Frame, unibody structure, body mounting. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation. Diagnostic Procedures: Troubleshooting guides for common and specific issues, DTC interpretation. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul. Specifications And Tolerances: Torque values, clearances, alignment specifications, diagnostic readings. Wiring Diagrams: Detailed electrical schematics for all systems. Technical Depth Depth: Factory-level technical detail, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) assumed, offering searchability and printability. Print Quality Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: EJ25 SOHC Engine Type: 2.5L Naturally Aspirated Flat-4 (Boxer) Displacement: 2457 cc (2.5 Liters) Performance Horsepower Est: 165 hp @ 5600 rpm Torque Est: 166 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Components Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 9.7:1 Cooling System Coolant Type: Subaru Super Coolant or equivalent (long-life silicate-free) Coolant Capacity: Approx. 6.8 Liters (7.2 Quarts) 🔧 Transmission Standard Type: 4-Speed Automatic (4EAT) Optional Type: 5-Speed Manual Features AWD System: Symmetrical All-Wheel Drive with viscous coupling center differential. Fluid Specifications Auto Transmission Fluid Type: Subaru ATF-HP or equivalent (check manual for exact spec) Fluid Capacity Auto Transmission Fluid Capacity: Approx. 3.4 Liters (3.6 Quarts) for drain and fill Fluid Specifications Manual Transmission Fluid Type: GL-5 Gear Oil (75W-90 or 75W-140 recommended) 📐 Dimensions Exterior Length: Approx. 175.0 inches (4445 mm) Width: Approx. 67.5 inches (1715 mm) Height: Approx. 63.0 inches (1600 mm) Wheelbase: Approx. 103.5 inches (2629 mm) Ground Clearance: Approx. 7.5 inches (190 mm) Weights Curb Weight Est: 3300 - 3500 lbs (1497 - 1588 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (for 1999 model year) IIHS Side Impact: Acceptable (for 1999 model year) Active Features ABS: Standard on most trims, Anti-lock Braking System. Traction Control: Optional on some models. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette player, depending on trim and options. Climate Control: Manual or automatic climate control systems. Driver Assistance Cruise Control: Standard on most models. Connectivity Power Accessories: Power windows, power locks, power mirrors were common options. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty). Check manual for specific recommendations. Spark Plug Replacement: Typically around 60,000 - 100,000 miles depending on plug type (check manual). Timing Belt Replacement: Crucial for EJ25 engines. Intervals vary, but often recommended around 90,000 - 105,000 miles or 7 years. This manual will detail the procedure and importance. Fluid Specifications Engine Oil Type: 5W-30 (check manual for specific temperature ranges and API service rating, likely SG or higher). Engine Oil Capacity: Approx. 4.8 Liters (5.1 Quarts) with filter change. Brake Fluid Type: DOT 3 or DOT 4 (check manual for exact specification). Known Issues Head Gaskets: This generation is known for potential head gasket failures, especially around the EJ25 SOHC engine. The manual will cover diagnosis and replacement. Rear Main Seal: Can develop leaks over time. Manual will cover replacement procedures. Automatic Transmission Issues: Some...
Factory-level technical detail, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) assumed, offering searchability and printability.
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ25 SOHC
Engine Type:
2.5L Naturally Aspirated Flat-4 (Boxer)
Displacement:
2457 cc (2.5 Liters)
Performance
Horsepower Est:
165 hp @ 5600 rpm
Torque Est:
166 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Components
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
9.7:1
Cooling System
Coolant Type:
Subaru Super Coolant or equivalent (long-life silicate-free)
Coolant Capacity:
Approx. 6.8 Liters (7.2 Quarts)
🔧 Transmission
Standard
Type:
4-Speed Automatic (4EAT)
Optional
Type:
5-Speed Manual
Features
AWD System:
Symmetrical All-Wheel Drive with viscous coupling center differential.
Fluid Specifications Auto
Transmission Fluid Type:
Subaru ATF-HP or equivalent (check manual for exact spec)
Fluid Capacity Auto
Transmission Fluid Capacity:
Approx. 3.4 Liters (3.6 Quarts) for drain and fill
Fluid Specifications Manual
Transmission Fluid Type:
GL-5 Gear Oil (75W-90 or 75W-140 recommended)
📐 Dimensions
Exterior
Length:
Approx. 175.0 inches (4445 mm)
Width:
Approx. 67.5 inches (1715 mm)
Height:
Approx. 63.0 inches (1600 mm)
Wheelbase:
Approx. 103.5 inches (2629 mm)
Ground Clearance:
Approx. 7.5 inches (190 mm)
Weights
Curb Weight Est:
3300 - 3500 lbs (1497 - 1588 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (for 1999 model year)
IIHS Side Impact:
Acceptable (for 1999 model year)
Active Features
ABS:
Standard on most trims, Anti-lock Braking System.
Traction Control:
Optional on some models.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or Cassette player, depending on trim and options.
Climate Control:
Manual or automatic climate control systems.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Power Accessories:
Power windows, power locks, power mirrors were common options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty). Check manual for specific recommendations.
Spark Plug Replacement:
Typically around 60,000 - 100,000 miles depending on plug type (check manual).
Timing Belt Replacement:
Crucial for EJ25 engines. Intervals vary, but often recommended around 90,000 - 105,000 miles or 7 years. This manual will detail the procedure and importance.
Fluid Specifications
Engine Oil Type:
5W-30 (check manual for specific temperature ranges and API service rating, likely SG or higher).
Engine Oil Capacity:
Approx. 4.8 Liters (5.1 Quarts) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification).
Known Issues
Head Gaskets:
This generation is known for potential head gasket failures, especially around the EJ25 SOHC engine. The manual will cover diagnosis and replacement.
Rear Main Seal:
Can develop leaks over time. Manual will cover replacement procedures.
Automatic Transmission Issues:
Some models may experience issues with the torque converter or valve body. Manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Brand Identity:
Subaru, a division of Subaru Corporation, is known for its horizontally-opposed (boxer) engines and Symmetrical All-Wheel Drive system.
Model Evolution
First Generation:
The SF generation Forester was introduced in Japan in 1997 and globally shortly after, bridging the gap between a car and an SUV.
Facelift:
A minor facelift occurred for the 2001 model year, featuring revised styling for the front fascia, headlights, and grille.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Alog:
Subaru Forester was often featured in Car and Driver's '10Best' lists in various categories during its early years for its practicality and value.
Ratings
Consumer Reports:
Often rated well for reliability and owner satisfaction in its class, though specific known issues like head gaskets require attention.
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