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Chrysler Voyager 1998 Workshop Repair Service Manual

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Basic Information Identification Make: Chrysler Model: Voyager Year: 1998 Codes Platform: NS (North America) Introduction Market Position Segment: Full-size Minivan Competitive Analysis Competitors: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Oldsmobile Silhouette, Plymouth Voyager, Dodge Grand Caravan. Key Features Unique Selling Points: Spacious interior, versatile seating configurations, family-friendly design, often competitive pricing. Manual Details Coverage Areas Model Variants: All Chrysler Voyager models, engines, trim levels, and transmissions for the 1998 model year. Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine, fuel, cooling, exhaust, transmission (automatic), driveline, clutch (if applicable). Chassis: Suspension (front and rear), steering, brakes (hydraulic, ABS), wheels, tires. Electrical: Battery, charging system, ignition system, lighting, starting system, instrument cluster, power windows, power locks, HVAC controls, audio system, body control modules. Body: Body panels, doors, glass, interior trim, exterior trim, bumpers, seating systems, sliding doors, liftgate. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections. Diagnosis Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics, mechanical diagnostics. Repair Rebuild: Component removal, installation, overhaul, and repair procedures for all major systems. Specifications Tolerances: Torque specifications, clearances, measurements, alignment data. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, with detailed diagnostic procedures and wiring diagrams. Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically, depending on the original source quality) Print Quality Printability: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Code: EGA (3.0L V6) Displacement: 3.0 Liters (182 cu in) Configuration: Overhead Valve (OHV), V6 Bore X Stroke: 3.50 x 3.12 inches (89.0 x 79.4 mm) Compression Ratio: 8.9:1 Horsepower: 150 hp @ 5000 rpm Torque: 180 lb-ft @ 3000 rpm Fuel System Induction: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Pump Type: In-tank Electric Engine Variant 2 Engine Code 2: ESR (3.3L V6) Displacement 2: 3.3 Liters (203 cu in) Configuration 2: Overhead Valve (OHV), V6 Horsepower 2: 158 hp @ 4700 rpm Torque 2: 190 lb-ft @ 3300 rpm Engine Variant 3 Engine Code 3: EGH (3.8L V6) Displacement 3: 3.8 Liters (231 cu in) Configuration 3: Overhead Valve (OHV), V6 Horsepower 3: 175 hp @ 4600 rpm Torque 3: 215 lb-ft @ 3200 rpm Transmission Standard Type: 4-speed Automatic (41TE) Features: Electronically controlled, torque converter lock-up. Fluid Type Fluid Specification: Chrysler ATF+4 (or equivalent, check manual for exact recommendation for 1998) Fluid Capacity Capacity Quarts: Approximately 9.5 quarts (service refill) Gear Ratios Gear Ratios: Refer to manual for specific ratios by model and engine. Dimensions Exterior Length: 189.4 inches (4811 mm) Width: 72.1 inches (1831 mm) Height: 68.0 inches (1727 mm) Wheelbase: 119.3 inches (3030 mm) Interior Seating Capacity: 7 passengers (standard configuration) Cargo Cargo Volume Behind 3Rd Row: Approximately 30-35 cubic feet (varies by configuration) Cargo Volume With 3Rd Row Folded: Approximately 70-80 cubic feet Weights Curb Weight: Approximately 4,000 - 4,300 lbs (1814 - 1950 kg) Gross Vehicle Weight Rating Gvwr: Approximately 5,700 - 6,000 lbs (2585 - 2721 kg) Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (for models equipped with airbags) NHTSA Frontal Impact Passenger: 4-star (for models equipped with airbags) IIHS Side Impact: Acceptable (varies by year/specific testing) Active Features ABS: Anti-lock Braking System (ABS) available/standard on some trims. Traction Control: Traction control system available on some higher trims. Passive Features Airbags: Driver and front passenger airbags standard. Seat Belts: Three-point active seat belts for all seating positions. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system not standard in this era; relies on seat belt installation. Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player and optional CD player. Speaker configurations vary by trim level (4-speaker to 8-speaker Infinity systems). Climate Control: Manual or automatic climate control systems available, with optional rear AC/heater. Driver Assistance Cruise Control: Standard on most models. Keyless Entry: Optional keyless entry system available. Connectivity Trailer Tow Prep: Optional trailer tow package including wiring harness and transmission cooler. Maintenance Service Intervals Oil Change Interval: Every 3,000 miles (or 3 months) under normal driving conditions, or 7,500 miles (or 6 months) under severe conditions (refer to manual for exact schedule). Engine Air Filter Replacement: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Spark Plug Replacement: Every 100,000 miles for platinum tipped plugs (if equipped), check manual for original type. Transmission Fluid Service: Every 30,000 - 60,000 miles (depending on driving conditions, consult manual). Fluid Specifications Engine Oil Type: API Certified SAE 5W-30 (or 10W-30 for warmer climates, check manual). Coolant Type: Chrysler OAT (Organic Additive Technology) long-life coolant (typically pink) or equivalent, 50/50 mix with distilled water....
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Chrysler Voyager 1998 Workshop Repair Service Manual
Basic Information
Identification
Make: Chrysler
Model: Voyager
Year: 1998
Codes
Platform: NS (North America)
Introduction
Market Position
Segment: Full-size Minivan
Competitive Analysis
Competitors: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Oldsmobile Silhouette, Plymouth Voyager, Dodge Grand Caravan.
Key Features
Unique Selling Points: Spacious interior, versatile seating configurations, family-friendly design, often competitive pricing.
Manual Details
Coverage Areas
Model Variants: All Chrysler Voyager models, engines, trim levels, and transmissions for the 1998 model year.
Page Count
Estimated Pages: 1500+
Manual Type
Type: Workshop Repair and Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine, fuel, cooling, exhaust, transmission (automatic), driveline, clutch (if applicable).
Chassis: Suspension (front and rear), steering, brakes (hydraulic, ABS), wheels, tires.
Electrical: Battery, charging system, ignition system, lighting, starting system, instrument cluster, power windows, power locks, HVAC controls, audio system, body control modules.
Body: Body panels, doors, glass, interior trim, exterior trim, bumpers, seating systems, sliding doors, liftgate.
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections.
Diagnosis Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics, mechanical diagnostics.
Repair Rebuild: Component removal, installation, overhaul, and repair procedures for all major systems.
Specifications Tolerances: Torque specifications, clearances, measurements, alignment data.
Technical Depth
Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, with detailed diagnostic procedures and wiring diagrams.
Manual Specifications
File Format
File Type: PDF
Searchable Text: Yes (typically, depending on the original source quality)
Print Quality
Printability: High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Code: EGA (3.0L V6)
Displacement: 3.0 Liters (182 cu in)
Configuration: Overhead Valve (OHV), V6
Bore X Stroke: 3.50 x 3.12 inches (89.0 x 79.4 mm)
Compression Ratio: 8.9:1
Horsepower: 150 hp @ 5000 rpm
Torque: 180 lb-ft @ 3000 rpm
Fuel System
Induction: Multi-port Fuel Injection (MPI)
Fuel Type: Unleaded Gasoline
Fuel Pump Type: In-tank Electric
Engine Variant 2
Engine Code 2: ESR (3.3L V6)
Displacement 2: 3.3 Liters (203 cu in)
Configuration 2: Overhead Valve (OHV), V6
Horsepower 2: 158 hp @ 4700 rpm
Torque 2: 190 lb-ft @ 3300 rpm
Engine Variant 3
Engine Code 3: EGH (3.8L V6)
Displacement 3: 3.8 Liters (231 cu in)
Configuration 3: Overhead Valve (OHV), V6
Horsepower 3: 175 hp @ 4600 rpm
Torque 3: 215 lb-ft @ 3200 rpm
Transmission
Standard
Type: 4-speed Automatic (41TE)
Features: Electronically controlled, torque converter lock-up.
Fluid Type
Fluid Specification: Chrysler ATF+4 (or equivalent, check manual for exact recommendation for 1998)
Fluid Capacity
Capacity Quarts: Approximately 9.5 quarts (service refill)
Gear Ratios
Gear Ratios: Refer to manual for specific ratios by model and engine.
Dimensions
Exterior
Length: 189.4 inches (4811 mm)
Width: 72.1 inches (1831 mm)
Height: 68.0 inches (1727 mm)
Wheelbase: 119.3 inches (3030 mm)
Interior
Seating Capacity: 7 passengers (standard configuration)
Cargo
Cargo Volume Behind 3Rd Row: Approximately 30-35 cubic feet (varies by configuration)
Cargo Volume With 3Rd Row Folded: Approximately 70-80 cubic feet
Weights
Curb Weight: Approximately 4,000 - 4,300 lbs (1814 - 1950 kg)
Gross Vehicle Weight Rating Gvwr: Approximately 5,700 - 6,000 lbs (2585 - 2721 kg)
Safety Features
Ratings
NHTSA Frontal Impact Driver: 4-star (for models equipped with airbags)
NHTSA Frontal Impact Passenger: 4-star (for models equipped with airbags)
IIHS Side Impact: Acceptable (varies by year/specific testing)
Active Features
ABS: Anti-lock Braking System (ABS) available/standard on some trims.
Traction Control: Traction control system available on some higher trims.
Passive Features
Airbags: Driver and front passenger airbags standard.
Seat Belts: Three-point active seat belts for all seating positions.
Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system not standard in this era; relies on seat belt installation.
Technology Features
Infotainment
Audio System: Factory AM/FM stereo with cassette player and optional CD player. Speaker configurations vary by trim level (4-speaker to 8-speaker Infinity systems).
Climate Control: Manual or automatic climate control systems available, with optional rear AC/heater.
Driver Assistance
Cruise Control: Standard on most models.
Keyless Entry: Optional keyless entry system available.
Connectivity
Trailer Tow Prep: Optional trailer tow package including wiring harness and transmission cooler.
Maintenance
Service Intervals
Oil Change Interval: Every 3,000 miles (or 3 months) under normal driving conditions, or 7,500 miles (or 6 months) under severe conditions (refer to manual for exact schedule).
Engine Air Filter Replacement: Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plug Replacement: Every 100,000 miles for platinum tipped plugs (if equipped), check manual for original type.
Transmission Fluid Service: Every 30,000 - 60,000 miles (depending on driving conditions, consult manual).
Fluid Specifications
Engine Oil Type: API Certified SAE 5W-30 (or 10W-30 for warmer climates, check manual).
Coolant Type: Chrysler OAT (Organic Additive Technology) long-life coolant (typically pink) or equivalent, 50/50 mix with distilled water.
Brake Fluid Type: DOT 3 or DOT 4 Automotive Brake Fluid.
Power Steering Fluid: Chrysler Power Steering Fluid or equivalent (e.g., Mopar Power Steering Fluid).
Known Issues
Transmission Problems: The 41TE transmission can be prone to internal wear, solenoid issues, and torque converter clutch shudder if not properly maintained. Regular fluid changes are crucial.
Engine Mounts: Engine mounts can degrade over time, leading to vibration and noise, especially during acceleration or braking.
Cv Axles: Front CV axle boots are susceptible to tearing, leading to grease leakage and eventual CV joint failure. Look for clicking noises during turns.
Rear Wiper Motor: The rear wiper motor can fail, causing the wiper to stop working.
Heater Core Leaks: Heater core leaks can occur, leading to coolant loss and a sweet smell inside the cabin, often requiring dashboard removal for replacement.
Vehicle History
Brand Heritage
Brand Focus: Chrysler has a long history of producing family-oriented vehicles and was a pioneer in the minivan segment.
Model Evolution
Generation: Second Generation (NS) - Introduced for the 1996 model year, representing a significant redesign over the original T&C/Voyager.
Platform Shared With: Plymouth Voyager, Dodge Grand Caravan.
Design Updates 1998: Minor refinements and option package updates for 1998, carrying over the established NS platform design.
Production
Manufacturing Plant: Windsor Assembly Plant, Windsor, Ontario, Canada.
Awards & Recognition
Recognitions
Segment Awards: Minivan segment leaders and award winners in automotive publications during its production years.
Ratings
Consumer Reports: Mixed reviews; generally praised for practicality but noted for some reliability concerns in specific areas, particularly transmission and electrical components.
Certifications
Safety Certifications: Meets all applicable US Federal Motor Vehicle Safety Standards (FMVSS) for 1998.
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