🏷️ Basic Information Identification Make: Isuzu Model: KB 320 V6 double cab Generation: Third Generation (TF) Production Years Covered: 1998-2002 Codes Engine Code: 320 V6 (likely a variant of the Isuzu 6VD1) 👋 Introduction Market Position Target Audience: Isuzu KB 320 V6 double cab owners, mechanics, and enthusiasts Utility: Essential for ordering parts and performing repairs Competitive Analysis Value Proposition: Provides comprehensive, factory-level repair information for a specific, popular variant Key Features Accessibility: Instant download, digital format for easy access Detail Level: Includes detailed diagrams, part information, and specifications 📋 Manual Details Coverage Areas Primary Regions Covered: South Africa (SA) specification equivalent Page Count Total Pages: 3573 Manual Type Type: Workshop Manual / Service Repair Manual Language Language: English Format Format: PDF (Digital Adobe PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, and repair Transmission: Service and repair procedures for automatic and manual transmissions Drivetrain: Front-wheel drive (FWD) and 4x4 systems, differentials, drive axles Suspension: Front and rear suspension components, diagnosis, and replacement Brakes: Brake system diagnostics, repair, ABS systems Steering: Power steering system, steering column, and linkage Electrical: Complete electrical system wiring diagrams, component testing, ECU diagnostics Cooling System: Radiator, cooling fan, thermostat, water pump Fuel System: Fuel pump, injectors, fuel lines, fuel tank Exhaust System: Catalytic converter, mufflers, exhaust manifolds HVAC: Heating, Ventilation, and Air Conditioning system Bodywork: Body panel removal, installation, interior trim, glass replacement Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements Troubleshooting: Diagnostic procedures for common problems and fault finding Repair: Step-by-step repair instructions for all major components Rebuild: Complete engine and transmission tear-down and rebuild procedures Diagnostics: Electrical and mechanical diagnostic techniques Part Replacement: Detailed instructions for replacing individual parts Technical Depth Depth: Comprehensive, covering complete tear-down and rebuild Illustrations: Extensive pictures and diagrams Specifications: Detailed torque specifications 📊 Manual Specifications File Format Format: PDF Compatibility: Windows/Mac Print Quality Printability: All pages are printable Binding Type Binding: Digital download (no physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V6 Petrol Displacement: 3.2 Liters (estimated based on '320' designation) Engine Code Identifier: Likely a variant of the Isuzu 6VD1 engine family Performance Horsepower Estimated: Approximately 170-190 hp (typical for this engine size and era) Torque Estimated: Approximately 250-280 Nm (estimated) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol 🔧 Transmission Standard Type: Likely a 5-speed manual transmission or 4-speed automatic transmission Optional Type: 4-speed automatic transmission (if manual is standard) Features Drivetrain Options: Available in 4x2 (RWD) and 4x4 configurations 📐 Dimensions Exterior Body Style: Double Cab Pickup Truck Weights Gross Vehicle Weight Rating: Varies by configuration, typically around 2,500 - 2,900 kg (estimated) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette or CD player, possibly optional upgraded system Driver Assistance ABS: Anti-lock Braking System (ABS) likely available on higher trims or as an option Connectivity Auxiliary Input: Unlikely to have standard auxiliary inputs or USB ports in this era 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (refer to manual for exact spec) Timing Belt Replacement: Check manual; likely an interference engine, replacement crucial if applicable (e.g., 80,000-100,000 km) Fluid Specifications Engine Oil Grade: Likely 10W-40 or 15W-40 for petrol engines, consult manual for exact API service classification (e.g., API SG/SH/SJ) Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water (refer to manual for exact specification and color) Transmission Fluid Automatic: Dexron III or equivalent (refer to manual for exact specification and capacity) Transmission Fluid Manual: GL-4 or GL-5 gear oil, appropriate viscosity (refer to manual for exact specification and capacity) Brake Fluid: DOT 3 or DOT 4 (refer to manual for exact specification) Known Issues Common Problems: Potential for oil leaks from seals and gaskets, cooling system issues (thermostat, hoses), exhaust manifold cracks (in some engine variants), electrical gremlins (aging wiring). 📚 Vehicle History Brand Heritage Heritage: Isuzu is known for its robust and reliable diesel engines and commercial vehicles. Model Evolution Model Line: The Isuzu KB/D-Max lineage is a long-standing and globally recognized pickup truck platform. Production Manufacturing Location: Likely manufactured in South Africa or imported from other Isuzu assembly plants.