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Mitsubushi LANCER EVOLUTION 6 1999 2000 2001 Service Repair Workshop Manual And Technical Information Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Model Nickname: Evo VI Years Covered: 1999, 2000, 2001 Codes Chassis Code: CP9A Engine Code Primary: 4G63 Generation Generation Identifier: VI 👋 Introduction Market Position Positioning: The Mitsubishi Lancer Evolution VI (Evo VI) was a highly sought-after performance sedan, positioned as a homologation special for rally racing. It competed against other performance icons of its era like the Subaru Impreza WRX STI. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Seat Leon Cupra R, other high-performance JDM and European sedans. Key Features Performance Enhancements Vs Standard Lancer: Aggressive aerodynamics (front bumper, rear spoiler, side skirts), iconic twin-scroll turbocharger, stronger engine internals, revised suspension geometry, upgraded braking system (Brembo on some models), active yaw control (AYC), and a robust all-wheel-drive system (ACD on later models). Manual Value Proposition: This factory manual is an indispensable resource for owners and enthusiasts looking to maintain, repair, or understand the complex systems of the Lancer Evolution VI. It offers direct access to factory-specified procedures, diagrams, and technical data, enabling accurate and efficient work, saving significant costs compared to dealership repairs. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Technical Information Page Count Estimated Page Count: Varies by specific sections, typically extensive for a factory manual. Manual Type Type: Factory Service and Technical Information Manual Language Language: English (assumed based on product description) Format Format: PDF (Adobe Acrobat) 📖 Manual Coverage Systems Covered Engine: All aspects of the 4G63 engine, including lubrication, cooling, fuel injection, ignition, emissions, and performance tuning. Fuel: Fuel delivery system, fuel pump, injectors, fuel lines, fuel pressure regulation. Clutch: Clutch operation, hydraulic system, clutch disc, pressure plate, release bearing, hydraulic fluid specifications. Manual Transmission: Gearbox operation, shift mechanisms, internal components, lubrication, torque specifications, differential. Front Axle: Drivetrain components, CV joints, axle shafts, wheel bearings. Rear Axle: Drivetrain components, limited-slip differential (if equipped), axle shafts, wheel bearings. Front Suspension: MacPherson strut design, control arms, anti-roll bar, bushings, springs, dampers, alignment specifications. Service Brakes: Brake system components (discs, calipers, pads, master cylinder, ABS), hydraulic lines, bleeding procedures, rotor specifications. Steering: Power steering system, steering gear, tie rods, steering column, alignment specifications. Body: Body structure, panel removal and installation, chassis specifications, rust prevention, sound deadening. Exterior: Body panels, bumpers, lighting (headlights, taillights, indicators), mirrors, trim, aerodynamic components. Interior: Seating, dashboard, door panels, headliner, carpeting, interior trim, seat belt systems. Supplemental Restraint Sr: Airbag system components, SRS control module, sensors, seatbelt pretensioners, diagnostic procedures. Chassis Electrical: Power distribution, fuses, relays, lighting circuits, horn, wipers, power windows, central locking. Heater Air Conditioner Ventilation: HVAC system operation, components (compressor, condenser, evaporator, blower motor), refrigerant, control units, cabin filters. Electrical Wiring: Complete wiring diagrams, connector pinouts, wire colors, troubleshooting guides for all electrical systems. Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement. Engine Repair: Engine diagnostics, component replacement (e.g., turbocharger, injectors, sensors), timing belt replacement, cylinder head service. Transmission Service: Transmission fluid change, clutch adjustment, transmission removal and installation, gearbox rebuild. Brake Service: Brake pad and rotor replacement, brake caliper service, brake fluid flush, ABS system diagnostics. Suspension And Steering: Component replacement (shocks, struts, ball joints, tie rods), alignment procedures, power steering pump replacement. Electrical Troubleshooting: Diagnostic procedures for electrical faults, wiring harness repair, component testing. Bodywork And Trim: Panel alignment, door and window adjustments, interior trim removal and installation. Diagnostic Codes: Explanation and troubleshooting of diagnostic trouble codes (DTCs). Torque Specifications: Detailed torque values for critical fasteners across all systems. Technical Depth Depth: Comprehensive, factory-level detail suitable for professional technicians and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and drivetrain rebuilds. 📊 Manual Specifications File Format File Type: Adobe Acrobat PDF Searchability: Searchable text (typical for professionally produced PDFs). Print Quality Printability: Printable by individual pages or the full book. Binding Type Binding: Digital (PDF) - user decides binding method if printed. Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Name: 4G63T (Turbocharged) Configuration: Inline 4-cylinder, 16-valve, DOHC Displacement: 1997 cc (2.0 Liters) Performance Horsepower Ps Approx: 280 PS (JDM/European spec, often underestimated) Torque Kg-M Approx: 38 kg-m (JDM/European spec, often underestimated) Turbocharger: Mitsubishi TD05HR-16G (or similar twin-scroll variant) with intercooler Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection Fuel Type: Unleaded gasoline, premium octane recommended (95 RON+) Engine Internals Pistons: Forged pistons (standard on Evo VI) Connecting Rods: Forged connecting rods (standard on Evo VI) Crankshaft: Roller bearing camshafts, forged crankshaft 🔧 Transmission Standard Type: 5-speed Manual Transaxle Optional Type: N/A (No automatic option for Evo VI) Features Drive System: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC) Differential Front: Helical Limited-Slip Differential (LSD) Differential Rear: Active Yaw Control (AYC) with electronic control and mechanical LSD 📐 Dimensions...
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Mitsubushi LANCER EVOLUTION 6 1999 2000 2001 Service Repair Workshop Manual And Technical Information Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI
Model Nickname:
Evo VI
Years Covered:
1999, 2000, 2001
Codes
Chassis Code:
CP9A
Engine Code Primary:
4G63
Generation
Generation Identifier:
VI
👋 Introduction
Market Position
Positioning:
The Mitsubishi Lancer Evolution VI (Evo VI) was a highly sought-after performance sedan, positioned as a homologation special for rally racing. It competed against other performance icons of its era like the Subaru Impreza WRX STI.
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Seat Leon Cupra R, other high-performance JDM and European sedans.
Key Features
Performance Enhancements Vs Standard Lancer:
Aggressive aerodynamics (front bumper, rear spoiler, side skirts), iconic twin-scroll turbocharger, stronger engine internals, revised suspension geometry, upgraded braking system (Brembo on some models), active yaw control (AYC), and a robust all-wheel-drive system (ACD on later models).
Manual Value Proposition:
This factory manual is an indispensable resource for owners and enthusiasts looking to maintain, repair, or understand the complex systems of the Lancer Evolution VI. It offers direct access to factory-specified procedures, diagrams, and technical data, enabling accurate and efficient work, saving significant costs compared to dealership repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Technical Information
Page Count
Estimated Page Count:
Varies by specific sections, typically extensive for a factory manual.
Manual Type
Type:
Factory Service and Technical Information Manual
Language
Language:
English (assumed based on product description)
Format
Format:
PDF (Adobe Acrobat)
📖 Manual Coverage
Systems Covered
Engine:
All aspects of the 4G63 engine, including lubrication, cooling, fuel injection, ignition, emissions, and performance tuning.
Fuel:
Fuel delivery system, fuel pump, injectors, fuel lines, fuel pressure regulation.
Clutch:
Clutch operation, hydraulic system, clutch disc, pressure plate, release bearing, hydraulic fluid specifications.
Manual Transmission:
Gearbox operation, shift mechanisms, internal components, lubrication, torque specifications, differential.
Front Axle:
Drivetrain components, CV joints, axle shafts, wheel bearings.
Rear Axle:
Drivetrain components, limited-slip differential (if equipped), axle shafts, wheel bearings.
Front Suspension:
MacPherson strut design, control arms, anti-roll bar, bushings, springs, dampers, alignment specifications.
Service Brakes:
Brake system components (discs, calipers, pads, master cylinder, ABS), hydraulic lines, bleeding procedures, rotor specifications.
Steering:
Power steering system, steering gear, tie rods, steering column, alignment specifications.
Body:
Body structure, panel removal and installation, chassis specifications, rust prevention, sound deadening.
Exterior:
Body panels, bumpers, lighting (headlights, taillights, indicators), mirrors, trim, aerodynamic components.
Interior:
Seating, dashboard, door panels, headliner, carpeting, interior trim, seat belt systems.
Supplemental Restraint Sr:
Airbag system components, SRS control module, sensors, seatbelt pretensioners, diagnostic procedures.
Chassis Electrical:
Power distribution, fuses, relays, lighting circuits, horn, wipers, power windows, central locking.
Heater Air Conditioner Ventilation:
HVAC system operation, components (compressor, condenser, evaporator, blower motor), refrigerant, control units, cabin filters.
Electrical Wiring:
Complete wiring diagrams, connector pinouts, wire colors, troubleshooting guides for all electrical systems.
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement.
Engine Repair:
Engine diagnostics, component replacement (e.g., turbocharger, injectors, sensors), timing belt replacement, cylinder head service.
Transmission Service:
Transmission fluid change, clutch adjustment, transmission removal and installation, gearbox rebuild.
Brake Service:
Brake pad and rotor replacement, brake caliper service, brake fluid flush, ABS system diagnostics.
Suspension And Steering:
Component replacement (shocks, struts, ball joints, tie rods), alignment procedures, power steering pump replacement.
Electrical Troubleshooting:
Diagnostic procedures for electrical faults, wiring harness repair, component testing.
Bodywork And Trim:
Panel alignment, door and window adjustments, interior trim removal and installation.
Diagnostic Codes:
Explanation and troubleshooting of diagnostic trouble codes (DTCs).
Torque Specifications:
Detailed torque values for critical fasteners across all systems.
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for professional technicians and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and drivetrain rebuilds.
📊 Manual Specifications
File Format
File Type:
Adobe Acrobat PDF
Searchability:
Searchable text (typical for professionally produced PDFs).
Print Quality
Printability:
Printable by individual pages or the full book.
Binding Type
Binding:
Digital (PDF) - user decides binding method if printed.
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
4G63T (Turbocharged)
Configuration:
Inline 4-cylinder, 16-valve, DOHC
Displacement:
1997 cc (2.0 Liters)
Performance
Horsepower Ps Approx:
280 PS (JDM/European spec, often underestimated)
Torque Kg-M Approx:
38 kg-m (JDM/European spec, often underestimated)
Turbocharger:
Mitsubishi TD05HR-16G (or similar twin-scroll variant) with intercooler
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection
Fuel Type:
Unleaded gasoline, premium octane recommended (95 RON+)
Engine Internals
Pistons:
Forged pistons (standard on Evo VI)
Connecting Rods:
Forged connecting rods (standard on Evo VI)
Crankshaft:
Roller bearing camshafts, forged crankshaft
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Optional
Type:
N/A (No automatic option for Evo VI)
Features
Drive System:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC)
Differential Front:
Helical Limited-Slip Differential (LSD)
Differential Rear:
Active Yaw Control (AYC) with electronic control and mechanical LSD
📐 Dimensions
Exterior
Length Mm:
4350 mm
Width Mm:
1770 mm
Height Mm:
1415 mm
Wheelbase Mm:
2600 mm
Track Front Mm:
1515 mm
Track Rear Mm:
1505 mm
Weights
Curb Weight Kg Approx:
1400 kg
Gross Vehicle Weight Kg Approx:
1760 kg
Towing Capacity Kg:
Not Recommended
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information for this specific model's independent crash test ratings from organizations like NHTSA or Euro NCAP might be limited or not directly comparable to modern standards due to its era and niche market. The manual will detail passive safety features.
Active Features
ABS:
Anti-lock Braking System (ABS) standard
Traction Control:
Active Center Differential (ACD) and Active Yaw Control (AYC) contribute to traction and stability
Passive Features
Airbags:
Driver and passenger front airbags (SRS)
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts
Body Structure:
Reinforced chassis and safety cell design.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, likely with basic speaker setup. Upgrade options common.
Driver Assistance
AWD System:
Advanced Active Center Differential (ACD) and Active Yaw Control (AYC) for enhanced grip and handling.
Connectivity
Standard Connectivity:
Limited by modern standards; typically relies on analogue systems, no factory Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. High-performance driving may necessitate more frequent changes.
Timing Belt:
Replace every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Critical for the 4G63 engine.
Transmission Fluid:
Manual Transmission: Every 30,000 - 50,000 miles (48,000 - 80,000 km). Transfer Case & Rear Differential: Every 30,000 - 50,000 miles (48,000 - 80,000 km).
Brake Fluid:
Flush and replace every 2 years, regardless of mileage, to maintain optimal performance and prevent corrosion.
Fluid Specifications
Engine Oil:
API SG/SH/SJ, ACEA A3/B3, viscosity typically 10W-30 or 10W-40, synthetic recommended for high performance.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (specific Mitsubushi or equivalent recommended)
Differential Fluid Rear:
API GL-5, SAE 75W-90 (specific Mitsubushi or equivalent recommended, check if ACD requires specific fluid)
Coolant:
Ethylene glycol-based, 50/50 mix with distilled water. Mitsubishi Long Life Coolant (DiaQueen Super Long Life Coolant) or equivalent.
Brake Fluid:
DOT 3 or DOT 4, high-performance fluid recommended for spirited driving.
Known Issues
Engine Wear:
Oil consumption can increase with age and high mileage. Turbocharger seals can fail, leading to oil in the exhaust or intake.
Suspension Bushings:
Worn suspension bushings can lead to vague steering feel and alignment issues.
Ayc System:
AYC pump or sensors can fail, requiring specialized diagnosis and repair.
Clutch Wear:
Clutch wear is dependent on driving style, but the factory clutch can be robust.
📚 Vehicle History
Brand Heritage
Rally Icon:
Mitsubishi has a strong heritage in rallying, with the Lancer Evolution series being a direct result of homologation requirements for the World Rally Championship (WRC). The Evo VI cemented this legacy.
Model Evolution
Evolution Series:
The Evo VI followed the Evo V and introduced further refinements, including a larger turbocharger, improved intercooler, revised suspension, and often featured unique 'Tommi Mäkinen Edition' variants with specific styling and mechanical enhancements.
Production
Production Period:
The Evo VI was produced from 1999 to 2001. It was succeeded by the Lancer Evolution VII.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Homologation:
The Evo VI was built to homologate the Lancer Evolution for WRC competition, earning it immense respect in the motorsport community.
Performance Accolades:
Consistently praised by automotive journalists for its exceptional handling, steering, and all-wheel-drive capabilities.
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