BMW 3 Series 330 1999-2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 330 Generation Chassis Code: E46 Generation Years: 1998-2006 (production) Codes Specific Model Code Range: Covered model years fall within E46 generation. 👋 Introduction Market Position Segment: Compact Executive Car Bmw Positioning: The 3 Series E46 is renowned for its balanced handling, sporty driving dynamics, and premium build quality, a benchmark in its segment. Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Alfa Romeo 156. Key Features Driving Dynamics: Emphasis on sporty handling, rear-wheel drive bias, and driver engagement. Build Quality: High-quality interior materials and solid construction. Engine Performance: Smooth and powerful inline-six engines, offering a blend of performance and refinement. 📋 Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Total Pages: 1250 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Instant Download Printability: Yes Compatibility: Windows, Mac, Linux OS Required Software: Adobe Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine removal, installation, disassembly, assembly, inspection, and repair. Engine Management: Ignition system, fuel injection system, emission control systems, sensors, actuators, ECU diagnostics. Transmission Manual: Repair, overhaul, and adjustment of manual transmissions. Transmission Automatic: Repair, overhaul, and adjustment of automatic transmissions, including hydraulic control and electronic management. Drivetrain: Driveshaft, differential, axles, CV joints, wheel bearings. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment procedures. Steering: Power steering system, steering rack, steering column, tie rods, alignment. Brakes: Hydraulic system, ABS, DSC, brake pads, rotors, calipers, lines, bleeding procedures. Electrical System: Battery, charging system, starting system, lighting, horn, wipers, power windows, central locking. Body Exterior: Bumpers, fenders, doors, hood, trunk, glass, trim, exterior lighting replacement. Body Interior: Dashboard, seats, upholstery, interior trim, HVAC controls, airbags. Climate Control: HVAC system, A/C compressor, refrigerant, heater core, blower motor, climate control unit. Safety Systems: Airbag system, seatbelt mechanisms, SRS module diagnostics. Diagnostic Troubleshooting: Extensive troubleshooting guides, fault code interpretation, diagnostic procedures. Procedures Included Routine Maintenance: Oil changes, fluid checks and replacements, filter replacements, spark plug replacement. Repair Procedures: Detailed step-by-step repair instructions for all major vehicle components. Adjustment Procedures: Correct adjustment procedures for various systems including brakes, clutch, and suspension. Removal Installation: Comprehensive instructions for removing and installing all major components and sub-assemblies. Disassembly Assembly: Detailed procedures for taking apart and putting back together various mechanical and electrical components. Troubleshooting: Systematic troubleshooting guides for diagnosing and resolving common and complex issues. Technical Specifications: All essential technical data, specifications, and data for adjustments. Special Tool Usage: References to and illustrations of special service tools required for specific repair operations. Torque Specifications: Precise torque values for all critical fasteners and threaded connections. Wear Limits: Specifications for wear limits on various components to ensure proper function and longevity. Technical Depth Depth: Comprehensive, from basic maintenance to in-depth engine and transmission rebuilds. Diagrams: Pictorial diagrams, exploded views, detailed drawings, and photographs illustrating procedures. Factory Data: Includes factory specifications, allowable limits, and service data. Precautionary Notes: Highlights special notes, important points, precautions, and safety warnings (DANGER, CAUTION, NOTE). 📊 Manual Specifications File Format File Type: PDF Print Quality Clarity: High quality, clear, and legible pages. Image Resolution: Detailed illustrations and photographs with adequate resolution for clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: M54B30 (for 330i/330Ci) Engine Type: 3.0L Inline 6-Cylinder, Naturally Aspirated Performance Horsepower: Approximately 225 hp @ 5900 rpm (M54B30) Torque: Approximately 214 lb-ft (290 Nm) @ 3500 rpm (M54B30) Redline: Typically around 6500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (Bosch Motronic) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Engine Construction Block Material: Aluminum Head Material: Aluminum Valvetrain: Dual Overhead Camshafts (DOHC), 24 Valves (4 per cylinder), VANOS (Variable Valve Timing). 🔧 Transmission Standard Type: 5-speed Manual Transmission (Getrag GS5-39DZ) Optional Type: 5-speed Automatic Transmission (GM A5S360R/A5S390R) Features Clutch: Hydraulic, single dry plate (for manual) Final Drive Ratio: Typically 3.07 for manual, 3.46 for automatic (may vary by specific model/market) 📐 Dimensions Exterior Length: Approx. 177.4 inches (4508 mm) (Sedan) Width: Approx. 68.7 inches (1745 mm) Height: Approx. 56.2 inches (1427 mm) (Sedan) Wheelbase: Approx. 108.7 inches (2760 mm) Weights Curb Weight: Approx. 3350-3550 lbs (1520-1610 kg), depending on body style and transmission. Gross Vehicle Weight Rating: Varies by model, typically around 4500-4700 lbs (2040-2130 kg). 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for 1999-2005 models, generally good ratings). IIHS Side Impact: Good (for 1999-2005 models, generally good ratings). Active Features ABS: Standard Anti-lock Braking System. Dsc: Optional Dynamic Stability Control. Traction Control: Standard or optional traction control system. Passive Features Airbags: Front airbags, optional side airbags. Seatbelts: Pretensioning front seatbelts. 💡 Technology Features Infotainment Head Unit: BMW Professional CD player with optional navigation system (CCC). Audio...
Typically 3.07 for manual, 3.46 for automatic (may vary by specific model/market)
📐 Dimensions
Exterior
Length:
Approx. 177.4 inches (4508 mm) (Sedan)
Width:
Approx. 68.7 inches (1745 mm)
Height:
Approx. 56.2 inches (1427 mm) (Sedan)
Wheelbase:
Approx. 108.7 inches (2760 mm)
Weights
Curb Weight:
Approx. 3350-3550 lbs (1520-1610 kg), depending on body style and transmission.
Gross Vehicle Weight Rating:
Varies by model, typically around 4500-4700 lbs (2040-2130 kg).
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 1999-2005 models, generally good ratings).
IIHS Side Impact:
Good (for 1999-2005 models, generally good ratings).
Active Features
ABS:
Standard Anti-lock Braking System.
Dsc:
Optional Dynamic Stability Control.
Traction Control:
Standard or optional traction control system.
Passive Features
Airbags:
Front airbags, optional side airbags.
Seatbelts:
Pretensioning front seatbelts.
💡 Technology Features
Infotainment
Head Unit:
BMW Professional CD player with optional navigation system (CCC).
Audio System:
Optional Harman Kardon audio system available.
Driver Assistance
Parking Sensors:
Optional rear parking sensors (Park Distance Control - PDC).
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Optional Bluetooth integration for mobile phones.
Climate Control Tech
Automatic Climate Control:
Optional automatic climate control with digital display.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, per Condition Based Service (CBS) or manual recommendation.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Filter:
Replace annually or every 15,000 miles (24,000 km).
Spark Plugs:
Replace every 60,000 miles (100,000 km) with correct OEM specified plugs (e.g., NGK BKR6EQUP).
Brake Fluid:
Flush and replace every 2 years regardless of mileage.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) approved synthetic oil, e.g., 5W-30 or 0W-40, 6.5 quarts (6.2 liters) for M54 engine.
Coolant:
BMW Blue Antifreeze/Coolant (G48), 50/50 mix with distilled water. Capacity approx. 8.5 quarts (8.0 liters).
Brake Fluid:
DOT 4 High Performance Synthetic Brake Fluid.
Transmission Fluid Manual:
MTF LT-2 or equivalent (e.g., Red Line MTL).
Transmission Fluid Automatic:
BMW ATF LT-71141 or Pentosin ATF1.
Differential Fluid:
BMW Hypoid Gear Oil G2 (SAF-XJ or equivalent), SAE 75W-140.
Known Issues
Cooling System:
Plastic coolant expansion tank can crack, water pump bearing failure, thermostat housing leaks.
Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing gasket, CCV (Crankcase Ventilation) system leaks.
Suspension Components:
Front control arm bushings (bushings tear), rear trailing arm bushings, subframe bushings.
Vanos:
Failure of the VANOS solenoid or O-rings can cause rough idle and power loss.
Electrical:
Window regulator failure, ABS/DSC sensor issues, blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for building sporty, driver-focused automobiles with excellent engineering.
Model Evolution
E46 Introduction:
The E46 generation replaced the E36 3 Series in 1998 (model year 1999) and was produced until 2006.
E46 Updates:
Received a facelift (LCI) for the 2004 model year with revised styling and updated features.
330 Introduction:
The 330i/330Ci designation replaced the previous 328i models, featuring the larger 3.0L M54 engine.
Production
Production Period:
1999-2005 (for the specific models covered by the manual).
🏆 Awards & Recognition
Recognitions
Ward Ten Best:
The E46 generation, particularly the 330 models, were frequently recognized in '10 Best' lists from publications like Car and Driver for their outstanding driving dynamics.
Performance Accolades:
Consistently praised for its chassis balance, steering feel, and overall performance envelope.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for performance and build quality, though maintenance costs can be higher than average.
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