The BMW E46 represents the pinnacle of compact executive sedans and coupes for its era, offering a blend of luxury, performance, and driving dynamics. This manual positions itself as the definitive resource for maintaining and repairing these vehicles.
Competitive Analysis
Competitors:
Competes with Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS (XE10), and Infiniti G35 (V35).
Key Features
Manual Features:
Official factory data, comprehensive coverage, detailed diagrams, step-by-step instructions, diagnostic information, essential for DIY and professional use.
Target Audience
Audience:
BMW E46 owners, independent repair shops, automotive technicians, DIY enthusiasts.
📋 Manual Details
Coverage Areas
Vehicle Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Body Styles Covered:
Sedan (E46/4), Coupe (E46/2), Convertible (E46/C), Sport Wagon (Touring, E46/3)
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Type
Configuration:
Inline-6 (Straight-6) cylinder, DOHC, 24 valves
Displacement:
2.5L (M54B25), 2.8L (M52TUB28), 3.0L (M54B30)
🔧 Transmission
Standard
Manual Transmission:
Getrag 420G 6-speed manual (common on 330i/xi, optional on others)
Optional
Automatic Transmission:
GM 5L40-E 5-speed automatic (common on 323i, 325i/xi, 328i)
Features
AWD:
xDrive all-wheel drive system available on 325xi and 330xi models.
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF LT-3 or equivalent (e.g., Dexron III/VI depending on specific model/year)
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Castrol TAF-X, Red Line MTL)
Fluid Capacities
Automatic Transmission Capacity:
Approx. 9.5 Liters (check manual for exact)
Manual Transmission Capacity:
Approx. 1.4 Liters (check manual for exact)
📐 Dimensions
Exterior
Wheelbase:
107.4 inches (2728 mm)
Length Sedan:
180.4 inches (4582 mm)
Width:
68.5 inches (1739 mm)
Height Sedan:
55.7 inches (1415 mm)
Cargo
Trunk Capacity Sedan:
11.7 cubic feet (331 Liters)
Weights
Curb Weight Approx:
3200 - 3500 lbs (1450 - 1590 kg) depending on model
Wheel Specs
Bolt Pattern:
5x120 mm
Center Bore:
72.5 mm
Typical Wheel Sizes:
16-inch, 17-inch, 18-inch
Tire Sizes
Common Tire Sizes:
205/50R17, 225/45R17, 225/40R18 (check specific model/trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (for most variants)
IIHS Side Impact:
Good (for most variants)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Automatic Stability Control + Traction (ASC+T) or Dynamic Stability Control (DSC) depending on year/model
Passive Features
Airbags:
Front airbags, side airbags, optional head airbags
Seat Belts:
3-point inertia-reel seat belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Optional BMW Professional radio, CD player, navigation system (Business or Professional), cassette player (early models).
Driver Assistance
Driver Assistance Features:
ABS, ASC+T, DSC, Cruise Control, Park Distance Control (PDC).
Connectivity
Connectivity Options:
Optional Bluetooth hands-free system, CD changer.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval (VSI) system, typically 7,500 to 15,000 miles (12,000 to 24,000 km) or annually, depending on driving conditions and oil quality.
Brake Fluid Change:
Every 2 years (recommended)
Coolant Change:
Every 2-4 years or per BMW Longlife coolant specifications (e.g., BMW Blue coolant - G48)
Spark Plugs:
M54 engines: typically every 60,000 miles (100,000 km) for platinum plugs; M52TU engines: check manual (often longer intervals for iridium plugs).
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) or BMW Longlife-98 (LL-98) specification, typically 0W-40 or 5W-40 synthetic oil.
Engine Oil Capacity:
Approx. 6.5 Liters (6.9 US Quarts) for 3.0L engines, check manual for specific engine.
Power Steering Fluid:
BMW Power Steering Fluid (Pentosin CHF 11S is often a suitable alternative for some models, but consult manual).
Known Issues
Cooling System Issues:
Plastic expansion tank cracking, water pump failure (especially plastic impeller), thermostat housing leaks, coolant hose degradation.
Engine Oil Leaks:
Valve cover gasket, oil pan gasket, CCV (Crankcase Ventilation) system failures leading to pressure buildup and leaks.
Suspension Wear:
Worn control arm bushings (especially front lower), worn sway bar links/bushings, rear trailing arm bushings.
Electrical Issues:
ABS/DSC sensor failures, instrument cluster problems (e.g., dead pixels), starter motor issues, blower motor resistor failure.
Transmission Issues:
Automatic transmission harsh shifts or failure to engage (often due to valve body or solenoid issues), clutch pedal issues (manual).
📚 Vehicle History
Brand Heritage
Heritage:
BMW, Bayerische Motoren Werke AG, is renowned for producing sporty luxury vehicles with a focus on driving pleasure ('The Ultimate Driving Machine').
Model Evolution
E46 Introduction:
The E46 succeeded the E36 generation and was produced from 1998 to 2006 (facelift in 2001). It cemented BMW's reputation in the compact executive segment with improved handling, refinement, and technology.
E46 Facelift:
The 2001 facelift (LCI - Life Cycle Impulse) brought updated styling (headlights, taillights, bumpers), revised suspension tuning, and updated interior trim.
Production
Production Period:
1999-2005 (for models covered by this manual)
Manufacturing Locations:
Primary manufacturing in Dingolfing, Germany; also produced in Austria, South Africa, Thailand, and Egypt.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Car and Driver 10 Best list for multiple years during its production run, highlighting its enduring appeal and excellent driving dynamics.
Ratings
Overall Reputation:
Highly regarded for its balanced handling, refined engines, and build quality, considered a benchmark in its class.
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