Land Rover Discovery 2 1999-2006 Online Service Repair Manual
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🏷️ Basic Information Identification Make: Land Rover Model: Discovery 2 Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Codes Chassis Codes: LT, L318 👋 Introduction Market Position Positioning: The Land Rover Discovery 2 (L318) occupies a strong position in the premium mid-size SUV segment, known for its off-road capability and versatility. This manual caters to owners and independent repair shops seeking in-depth technical information to maintain and repair these vehicles. Competitive Analysis Competitors: Competed against vehicles like the Jeep Grand Cherokee, Mercedes-Benz M-Class (W163), BMW X5 (E53), and Toyota Land Cruiser Prado during its production run. Key Features Manual Benefits: Empowers owners with knowledge for DIY repairs, preventative maintenance, and understanding vehicle systems, ultimately saving time and money. Crucial for maintaining the specialized features of the Discovery 2, such as its advanced 4WD and optional ACE system. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance for Land Rover Discovery 2 (1999-2006) Page Count Estimated Page Count: Detailed page count not specified, but implies comprehensive coverage typical of factory service manuals (estimated 1500+ pages). Manual Type Type: Service and Repair Manual / Workshop Manual / Factory Manual Language Language: English Format Format: PDF / WinRAR (Digital Download) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for all engine variants (e.g., 4.0L V8, 4.6L V8, 2.5L TD5 diesel). Transmission: Service, repair, and overhaul for automatic (e.g., ZF 4HP22, ZF 5HP24) and manual transmissions. Drivetrain: Four-wheel drive system (permanent 4WD), transfer case, differentials, driveshafts, CV joints. Suspension: Front and rear suspension systems, including the ACE (Active Cornering Enhancement) system, coil springs, shock absorbers, control arms, Panhard rods. Steering: Power steering system, steering rack, steering column. Brakes: Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad/disc replacement, brake fluid service. Electrical System: Comprehensive wiring diagrams, component locations, troubleshooting for starting, charging, lighting, ignition, sensors, ECUs. Bodywork: Body panel repairs, door mechanisms, glass replacement, interior trim, body sealing. Climate Control: Air conditioning system service, compressor replacement, refrigerant handling, heater matrix. Safety Systems: SRS (Supplemental Restraint System) component replacement policy, airbag system precautions. Exhaust System: Covers exhaust manifold, catalytic converter, mufflers, and exhaust pipe replacement and repair for both petrol and diesel models. Fuel System: Fuel tank, fuel pump, fuel lines, injectors, and fuel filter replacement and servicing for petrol and diesel engines. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation. Repair: Step-by-step repair instructions for all major vehicle systems, component replacement, and adjustments. Installation: Guidance on installation of various components and accessories. General Precautions: Includes essential safety instructions, environmental precautions, and general fitting instructions applicable to all repair work. Component Identification: Details on ball and roller bearings, oil seals, screw threads, and bolt/nut identification for proper component selection and assembly. Fluid Handling: Specific instructions for fuel handling precautions and electrical precautions to ensure safe operation and repair. Technical Depth Depth: Expert-level technical detail covering everything from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures and specifications. Diagnostic Tools: Implies usage of diagnostic tools like the Land Rover TestBook (or equivalent OBD-II scanners) for system diagnostics, with detailed information on interpreting fault codes. 📊 Manual Specifications File Format File Type: PDF, WinRAR archives Print Quality Quality: Digital format allows for high-resolution viewing and printing of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Compatibility Operating Systems: Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android devices ⚙️ Engine Specifications Primary Engine Discovery 2 Engines: Commonly found with the Rover V8 (4.0L and 4.6L) and the TD5 5-cylinder turbo-diesel. Specific engine codes and variants are detailed within the manual. Performance V8 Performance: 4.0L V8: Approx. 182 hp, 230 lb-ft torque. 4.6L V8: Approx. 217 hp, 280 lb-ft torque. Td5 Performance: TD5 Diesel: Approx. 136 hp, 220 lb-ft torque. Turbocharged and intercooled. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for petrol engines, direct injection with electronic control for TD5 diesel. 🔧 Transmission Standard Standard Transmission: Often equipped with a 4-speed automatic transmission (e.g., ZF 4HP22) or a 5-speed manual transmission. Optional Optional Transmission: Higher-spec models or later years may feature a 5-speed automatic transmission (e.g., ZF 5HP24). Features Transfer Case: Permanent four-wheel drive system with a 2-speed transfer box (high and low range) and center differential lock. 📐 Dimensions Exterior Wheelbase: Approx. 2540 mm (100 inches) Length: Approx. 4707 mm (185.3 inches) Width: Approx. 1893 mm (74.5 inches) Height: Approx. 1944 mm (76.5 inches) Weights Curb Weight: Varies by engine and trim, typically around 2000-2200 kg (4400-4850 lbs). 🛡️ Safety Features Ratings Crash Test Data: Specific official crash test ratings from major agencies (e.g., NHTSA, Euro NCAP) may vary by year and region; the manual provides information on...
The Land Rover Discovery 2 (L318) occupies a strong position in the premium mid-size SUV segment, known for its off-road capability and versatility. This manual caters to owners and independent repair shops seeking in-depth technical information to maintain and repair these vehicles.
Competitive Analysis
Competitors:
Competed against vehicles like the Jeep Grand Cherokee, Mercedes-Benz M-Class (W163), BMW X5 (E53), and Toyota Land Cruiser Prado during its production run.
Key Features
Manual Benefits:
Empowers owners with knowledge for DIY repairs, preventative maintenance, and understanding vehicle systems, ultimately saving time and money. Crucial for maintaining the specialized features of the Discovery 2, such as its advanced 4WD and optional ACE system.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and maintenance for Land Rover Discovery 2 (1999-2006)
Page Count
Estimated Page Count:
Detailed page count not specified, but implies comprehensive coverage typical of factory service manuals (estimated 1500+ pages).
Manual Type
Type:
Service and Repair Manual / Workshop Manual / Factory Manual
Language
Language:
English
Format
Format:
PDF / WinRAR (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for all engine variants (e.g., 4.0L V8, 4.6L V8, 2.5L TD5 diesel).
Transmission:
Service, repair, and overhaul for automatic (e.g., ZF 4HP22, ZF 5HP24) and manual transmissions.
Drivetrain:
Four-wheel drive system (permanent 4WD), transfer case, differentials, driveshafts, CV joints.
Suspension:
Front and rear suspension systems, including the ACE (Active Cornering Enhancement) system, coil springs, shock absorbers, control arms, Panhard rods.
Steering:
Power steering system, steering rack, steering column.
Brakes:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad/disc replacement, brake fluid service.
Diagnostic procedures for common and uncommon issues, fault code interpretation.
Repair:
Step-by-step repair instructions for all major vehicle systems, component replacement, and adjustments.
Installation:
Guidance on installation of various components and accessories.
General Precautions:
Includes essential safety instructions, environmental precautions, and general fitting instructions applicable to all repair work.
Component Identification:
Details on ball and roller bearings, oil seals, screw threads, and bolt/nut identification for proper component selection and assembly.
Fluid Handling:
Specific instructions for fuel handling precautions and electrical precautions to ensure safe operation and repair.
Technical Depth
Depth:
Expert-level technical detail covering everything from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures and specifications.
Diagnostic Tools:
Implies usage of diagnostic tools like the Land Rover TestBook (or equivalent OBD-II scanners) for system diagnostics, with detailed information on interpreting fault codes.
📊 Manual Specifications
File Format
File Type:
PDF, WinRAR archives
Print Quality
Quality:
Digital format allows for high-resolution viewing and printing of diagrams and text.
Commonly found with the Rover V8 (4.0L and 4.6L) and the TD5 5-cylinder turbo-diesel. Specific engine codes and variants are detailed within the manual.
Multi-point fuel injection (MPI) for petrol engines, direct injection with electronic control for TD5 diesel.
🔧 Transmission
Standard
Standard Transmission:
Often equipped with a 4-speed automatic transmission (e.g., ZF 4HP22) or a 5-speed manual transmission.
Optional
Optional Transmission:
Higher-spec models or later years may feature a 5-speed automatic transmission (e.g., ZF 5HP24).
Features
Transfer Case:
Permanent four-wheel drive system with a 2-speed transfer box (high and low range) and center differential lock.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2540 mm (100 inches)
Length:
Approx. 4707 mm (185.3 inches)
Width:
Approx. 1893 mm (74.5 inches)
Height:
Approx. 1944 mm (76.5 inches)
Weights
Curb Weight:
Varies by engine and trim, typically around 2000-2200 kg (4400-4850 lbs).
🛡️ Safety Features
Ratings
Crash Test Data:
Specific official crash test ratings from major agencies (e.g., NHTSA, Euro NCAP) may vary by year and region; the manual provides information on safety system design.
Active Features
Active Safety:
ABS, EBD, ACE (Active Cornering Enhancement) – a hydraulic system reducing body roll, DTC (Dynamic Traction Control).
Passive Features
Passive Safety:
Front airbags, optional side airbags, three-point seatbelts with pretensioners, reinforced chassis structure.
💡 Technology Features
Infotainment
Audio System:
Various audio systems, including radio/cassette, radio/CD players, with options for premium sound systems and amplifiers. Manual covers diagnostics and repair of these components.
Driver Assistance
ABS Ebd:
Anti-lock Braking System (ABS) and Electronic Brakeforce Distribution (EBD) are standard, enhancing braking performance and stability.
Traction Control:
Dynamic Traction Control (DTC) is often present, working in conjunction with ABS sensors to improve traction on slippery surfaces.
Connectivity
Remote Keyless Entry:
Remote central locking and keyless entry systems are covered for diagnostics and repair.
Special Features
Ace System:
Active Cornering Enhancement (ACE) is a significant technological feature, a hydraulically controlled anti-roll bar system that dramatically reduces body roll during cornering. The manual provides detailed schematics and repair procedures for this system.
Haldex Coupling:
Later models or specific configurations might feature a center differential with a Haldex coupling, providing enhanced torque-biased all-wheel drive. Manual covers its service.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Petrol V8: Every 7,500 miles (12,000 km) or 12 months. TD5 Diesel: Every 6,000 miles (10,000 km) or 12 months. Manual provides specific guidance based on operating conditions.
Other Intervals:
Coolant: Every 2 years. Brake fluid: Every 2 years. Gearbox oil: Every 60,000 miles (96,000 km). Transfer box/differentials: Every 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil:
V8 Petrol: Castrol GTX 20W-50 or equivalent API SG/SH/SJ rated. TD5 Diesel: Castrol GTX DIESEL 15W-40 or equivalent API CF-4/CG-4 rated. Specific viscosity and API ratings are critical and detailed in the manual.
Coolant:
Paraflu UP or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water. Specific antifreeze/anti-corrosion properties are crucial.
Specific manual transmission fluid (MTF) as per Land Rover specifications (e.g., SAE 75W-90 GL-4 or GL-5 depending on gearbox).
Known Issues
Common Problems:
Head gasket failure (V8 engines), rear main oil seal leaks, viscous fan coupling failure, TD5 engine injector seal leaks, ACE system hydraulic leaks, SLABS (Simultaneous শোষণ ABS) modulator issues, door lock actuator failures, rust on chassis and bodywork.
Diesel Specific Issues:
TD5 engine: Crankshaft position sensor failure, oil in engine harness connector, turbocharger issues, head gasket problems.
📚 Vehicle History
Brand Heritage
Land Rover Legacy:
Land Rover boasts a long history of producing capable off-road vehicles, originating from the rugged Land Rover Series I in 1948. The Discovery line was introduced in 1989 as a more versatile and comfortable option than the Defender.
Model Evolution
Discovery 2 Era:
The Discovery 2 (L318) represented a significant update over its predecessor (Discovery 1), featuring a stronger chassis with integrated body mounts, improved interior, and updated powertrains. Key technological advancements included the ACE system and improved off-road electronics.
Production
Production Period:
1998-2004 (model years 1999-2006 are covered by this manual).
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
The Land Rover Discovery has consistently been recognized for its exceptional off-road capability, often winning awards or receiving high praise in off-road comparison tests.
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