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Aprilia RS50 RS 50 1999-2010 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Model Variant: RS 50 Codes Chassis Code Range: APRC10000 onwards (estimated, specific chassis codes vary by year and market) 👋 Introduction Market Position Market Position: The Aprilia RS50 was positioned as a premium, sporty entry-level motorcycle for young riders, often competing with other 50cc performance-oriented machines. Competitive Analysis Competitors: Competed against models such as the Yamaha TZR50, Cagiva Mito 50, Derbi GPR50, and other 50cc sportbikes of its era. Key Features Key Features: Aggressive sportbike styling, powerful (for its class) 2-stroke engine, capable chassis and suspension, premium brand image. 📋 Manual Details Coverage Areas Applicable Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Page Count: Not specified, but described as 'full professional quality in depth' and 'comprehensive' Manual Type Manual Type: Workshop Service Manual (WSM) / Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, and troubleshooting. Fuel System: Carburetor (likely Dell'Orto PHBN/PHVA), fuel tank, fuel lines, fuel pump (if applicable). Cooling System: Radiator, coolant, hoses, water pump, thermostat. Ignition System: CDI unit, spark plug, ignition coil, wiring. Exhaust System: Exhaust pipe, silencer, heat shields. Transmission: Clutch, gearbox, gear selection mechanism, lubrication. Frame And Bodywork: Chassis, fairings, seat, fuel tank, handlebars, footrests, subframe. Suspension: Front fork (likely upside-down type), rear shock absorber, linkages, adjustments. Brakes: Front and rear brake systems (likely hydraulic disc brakes), master cylinders, calipers, brake lines, brake fluid. Wheels And Tires: Wheel bearings, tire installation, wheel balancing, tire sizes. Electrical System: Battery, alternator/stator, lighting (headlight, taillight, turn signals), horn, starter motor, wiring diagrams. Instruments And Controls: Speedometer, tachometer, indicators, throttle, clutch lever, brake levers. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, spark plug checks, brake fluid flush, coolant checks. Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems. Repair Procedures: Step-by-step instructions for dismantling, repairing, and reassembling all components. Rebuilds: Detailed instructions for engine and transmission rebuilds. Wiring Diagrams: Comprehensive electrical system schematics for accurate troubleshooting and repairs. Technical Depth Depth: In-depth, professional quality covering all areas of repair, from routine maintenance to major overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full printable quality, allowing users to print individual pages as needed. Binding Type Binding Type: Digital download (no physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 49.7 cc (often referred to as 50cc class) Bore X Stroke: Approximately 39.5 mm x 40.5 mm (exact figures may vary slightly by specific engine variant within the model range) Compression Ratio: Typically around 8.5:1 to 9.5:1 (subject to specific engine tune and market regulations) Power Output: Nominally around 8-15 hp (depending on specific engine variant and market restrictions) Torque: Not explicitly stated in product info, but generally in the range of 7-10 Nm for this class. Fuel System Carburetor Type: Dell'Orto PHBN 14mm or PHVA 17.5mm (common for this model, specific size may vary) Fuel Type: Unleaded gasoline (minimum 95 RON recommended), mixed with 2-stroke oil Oil Mixing Ratio: Typically 1:50 (1 part 2-stroke oil to 50 parts gasoline), always refer to manual for precise ratio. Ignition System Ignition Type: Electronic (CDI) Lubrication Lubrication System: Premix or Autolube (separate oil injection system, depending on variant) 🔧 Transmission Standard Transmission Type: 6-speed manual transmission Optional Optional Transmissions: N/A (standard 6-speed manual) Features Clutch Type: Wet multi-plate clutch Gear Ratios: Specific gear ratios are detailed within the manual, crucial for performance tuning. Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 1985 mm (specific figures may vary slightly by year/region) Width: Approx. 720 mm (excluding mirrors) Height: Approx. 1125 mm (seat height) Weights Dry Weight: Approx. 113 kg (exact weight varies by configuration) Fuel Tank Capacity: Approx. 13 liters Wheelbase: Approx. 1370 mm 🛡️ Safety Features Ratings Safety Ratings: As a 50cc motorcycle, it is subject to specific licensing and safety regulations by region. No formal crash test ratings like cars. Active Features Active Safety Features: Effective hydraulic disc brakes front and rear, responsive handling. Passive Features Passive Safety Features: Sturdy frame, protective fairings (for minor debris protection). 💡 Technology Features Infotainment Infotainment System: Basic analog instrument cluster (speedometer, tachometer, indicator lights). No advanced infotainment features. Driver Assistance Driver Assistance: None. Focus is on core motorcycle dynamics. Connectivity Connectivity: None. 🔧 Maintenance Service Intervals Oil Change Interval: The manual will specify optimal oil change intervals based on mileage or operating hours, typically around every 3,000-5,000 km for the gearbox oil. Spark Plug Replacement: Recommended replacement intervals are detailed in the manual, usually based on mileage and plug condition. Chain Maintenance: Regular cleaning and lubrication intervals are critical for chain longevity and are covered. Fluid Specifications Engine Oil Type: The manual will specify...
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Aprilia RS50 RS 50 1999-2010 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Model Variant:
RS 50
Codes
Chassis Code Range:
APRC10000 onwards (estimated, specific chassis codes vary by year and market)
👋 Introduction
Market Position
Market Position:
The Aprilia RS50 was positioned as a premium, sporty entry-level motorcycle for young riders, often competing with other 50cc performance-oriented machines.
Competitive Analysis
Competitors:
Competed against models such as the Yamaha TZR50, Cagiva Mito 50, Derbi GPR50, and other 50cc sportbikes of its era.
Key Features
Key Features:
Aggressive sportbike styling, powerful (for its class) 2-stroke engine, capable chassis and suspension, premium brand image.
📋 Manual Details
Coverage Areas
Applicable Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Page Count
Page Count:
Not specified, but described as 'full professional quality in depth' and 'comprehensive'
Manual Type
Manual Type:
Workshop Service Manual (WSM) / Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, and troubleshooting.
Fuel System:
Carburetor (likely Dell'Orto PHBN/PHVA), fuel tank, fuel lines, fuel pump (if applicable).
Cooling System:
Radiator, coolant, hoses, water pump, thermostat.
Ignition System:
CDI unit, spark plug, ignition coil, wiring.
Exhaust System:
Exhaust pipe, silencer, heat shields.
Transmission:
Clutch, gearbox, gear selection mechanism, lubrication.
Frame And Bodywork:
Chassis, fairings, seat, fuel tank, handlebars, footrests, subframe.
Suspension:
Front fork (likely upside-down type), rear shock absorber, linkages, adjustments.
Brakes:
Front and rear brake systems (likely hydraulic disc brakes), master cylinders, calipers, brake lines, brake fluid.
Wheels And Tires:
Wheel bearings, tire installation, wheel balancing, tire sizes.
Electrical System:
Battery, alternator/stator, lighting (headlight, taillight, turn signals), horn, starter motor, wiring diagrams.
Instruments And Controls:
Speedometer, tachometer, indicators, throttle, clutch lever, brake levers.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, spark plug checks, brake fluid flush, coolant checks.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all systems.
Repair Procedures:
Step-by-step instructions for dismantling, repairing, and reassembling all components.
Rebuilds:
Detailed instructions for engine and transmission rebuilds.
Wiring Diagrams:
Comprehensive electrical system schematics for accurate troubleshooting and repairs.
Technical Depth
Depth:
In-depth, professional quality covering all areas of repair, from routine maintenance to major overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full printable quality, allowing users to print individual pages as needed.
Binding Type
Binding Type:
Digital download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
49.7 cc (often referred to as 50cc class)
Bore X Stroke:
Approximately 39.5 mm x 40.5 mm (exact figures may vary slightly by specific engine variant within the model range)
Compression Ratio:
Typically around 8.5:1 to 9.5:1 (subject to specific engine tune and market regulations)
Power Output:
Nominally around 8-15 hp (depending on specific engine variant and market restrictions)
Torque:
Not explicitly stated in product info, but generally in the range of 7-10 Nm for this class.
Fuel System
Carburetor Type:
Dell'Orto PHBN 14mm or PHVA 17.5mm (common for this model, specific size may vary)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended), mixed with 2-stroke oil
Oil Mixing Ratio:
Typically 1:50 (1 part 2-stroke oil to 50 parts gasoline), always refer to manual for precise ratio.
Ignition System
Ignition Type:
Electronic (CDI)
Lubrication
Lubrication System:
Premix or Autolube (separate oil injection system, depending on variant)
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Optional
Optional Transmissions:
N/A (standard 6-speed manual)
Features
Clutch Type:
Wet multi-plate clutch
Gear Ratios:
Specific gear ratios are detailed within the manual, crucial for performance tuning.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1985 mm (specific figures may vary slightly by year/region)
Width:
Approx. 720 mm (excluding mirrors)
Height:
Approx. 1125 mm (seat height)
Weights
Dry Weight:
Approx. 113 kg (exact weight varies by configuration)
Fuel Tank Capacity:
Approx. 13 liters
Wheelbase:
Approx. 1370 mm
🛡️ Safety Features
Ratings
Safety Ratings:
As a 50cc motorcycle, it is subject to specific licensing and safety regulations by region. No formal crash test ratings like cars.
Active Features
Active Safety Features:
Effective hydraulic disc brakes front and rear, responsive handling.
Passive Features
Passive Safety Features:
Sturdy frame, protective fairings (for minor debris protection).
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrument cluster (speedometer, tachometer, indicator lights). No advanced infotainment features.
Driver Assistance
Driver Assistance:
None. Focus is on core motorcycle dynamics.
Connectivity
Connectivity:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
The manual will specify optimal oil change intervals based on mileage or operating hours, typically around every 3,000-5,000 km for the gearbox oil.
Spark Plug Replacement:
Recommended replacement intervals are detailed in the manual, usually based on mileage and plug condition.
Chain Maintenance:
Regular cleaning and lubrication intervals are critical for chain longevity and are covered.
Fluid Specifications
Engine Oil Type:
The manual will specify the exact viscosity and API rating for the 2-stroke engine oil and gearbox oil. For gearbox, typically SAE 10W-40 or 15W-50 motorcycle-specific gear oil.
Coolant Type:
The manual will specify the correct type of antifreeze coolant, typically a 50/50 mix of ethylene glycol-based coolant and distilled water.
Brake Fluid Type:
The manual will specify the required brake fluid standard, commonly DOT 4.
Known Issues
Common Issues:
As a 2-stroke, potential issues include carbon buildup in the combustion chamber and exhaust, carburetor jetting sensitivity, and clutch wear. The manual will guide on addressing these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong racing pedigree, particularly in smaller displacement categories.
Model Evolution
Model Evolution:
The RS50 underwent several minor updates and revisions throughout its production run, but the core design and engine philosophy remained consistent for the 1999-2010 period.
Production
Production Period:
The RS50 was produced for a significant period, with the 1999-2010 range representing a core generation of this model.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific 'awards' are not detailed in the product description, the RS50 was generally well-regarded in its class for its performance, styling, and premium feel.
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