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1999 Mercedes S-Class (W220) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class Year: 1999 Codes Chassis Code: W220 👋 Introduction Market Position Segment: Full-size luxury sedan Target Audience: Luxury car buyers seeking comfort, technology, and performance Competitive Analysis Key Rivals: BMW 7 Series, Audi A8, Lexus LS, Jaguar XJ Key Features Prestige: Represents the pinnacle of Mercedes-Benz engineering and luxury for its era Technology Advancements: Introduced many innovations like COMAND, AIRMATIC, DISTRONIC (optional) 📋 Manual Details Coverage Areas Model Variants Covered: All W220 S-Class models Repair Scope: A-Z comprehensive repair and maintenance Page Count Estimated Pages: Extensive (typically over 2000 pages for this class of vehicle and era) Manual Type Type: Factory Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition, exhaust, cooling, lubrication Drivetrain: Automatic transmission, differential, drive axles, prop shaft Chassis: Suspension (AIRMATIC), steering, brakes (ABS, ESP), wheels, tires Electrical: 12V system, battery, charging, starting, lighting, instrument cluster, ECUs, CAN bus, SRS (Airbag), comfort modules Body: Body panels, doors, windows, locks, seats, interior trim, climate control (THERMATIC/THERMOTRONIC), lighting, wipers, exterior trim Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection/replacement Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation Repair: Component removal and installation, adjustments, calibrations, component overhauls Diagnostics: OBD-II diagnostics, sensor testing, actuator testing, ECU programming and diagnostics Technical Depth Depth: Complete factory-level diagnostic and repair procedures Special Tools: Identification and usage of specific Mercedes-Benz special tools Schematics: Detailed electrical wiring diagrams for all systems 📊 Manual Specifications File Format Searchability: Fully searchable text Digital Fidelity: High-resolution scans/native digital format Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes: M112 (V6), M113 (V8) Displacement M112: 3.2L (3199 cc) Horsepower M112: 221 hp @ 6100 rpm Torque M112: 232 lb-ft @ 3150 rpm Displacement M113: 4.3L (4266 cc) and 5.0L (4966 cc) Horsepower M113 4.3L: 275 hp @ 6000 rpm Torque M113 4.3L: 295 lb-ft @ 3250 rpm Horsepower M113 5.0L: 302 hp @ 5600 rpm Torque M113 5.0L: 339 lb-ft @ 3250 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI), Multi-point sequential Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Performance Engine Layout: V6 and V8, front-engine, longitudinal Cylinder Head: Aluminum Alloy, DOHC, 3 valves per cylinder (early M112/M113) then 4 valves per cylinder 🔧 Transmission Standard Transmission Type: 5-speed automatic (5G-Tronic) Optional Transmission Type Optional: 5-speed automatic with TOUCHSHIFT manual control (standard on some V8 models) Features Transmission Features: Electronic control, torque converter lock-up, adaptive shifting 📐 Dimensions Exterior Wheelbase: 119.5 inches (3035 mm) Length: 196.9 inches (5002 mm) Width: 73.1 inches (1857 mm) Height: 57.2 inches (1453 mm) Weights Curb Weight Approx: 3900 - 4300 lbs (1769 - 1950 kg) Gross Vehicle Weight Rating Approx: 5000 - 5400 lbs (2268 - 2449 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for 1999 model year by current NHTSA standards, but designed to high safety standards. Passive Features Airbags: Front dual-stage airbags, front side airbags, optional rear side airbags Seatbelts: Pretensioning front seatbelts, 3-point rear seatbelts Structure: High-strength steel safety cell, crumple zones Active Features ABS: Anti-lock Braking System (ABS) standard Esp: Electronic Stability Program (ESP) standard Traction Control: Traction Control System (ASR) standard 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation) system, featuring radio, CD player, optional navigation, and climate control interface. Audio System: Optional Bose premium sound system Driver Assistance Driver Assistance Features: Optional DISTRONIC adaptive cruise control, parking assist (PARKTRONIC) Connectivity Connectivity: Analog cellular phone integration (often retrofitted/removed), basic diagnostic data through CAN bus. Convenience Convenience Features: Keyless-Go (optional), power everything, multi-zone climate control (THERMOTRONIC) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for specific variant) Major Service Interval: Refer to manual for specific mileage/time intervals for spark plug replacement, transmission fluid service, coolant flush, etc. Fluid Specifications Engine Oil Spec M112: MB 229.3 or MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40) Engine Oil Spec M113: MB 229.3 or MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40) Transmission Fluid Type: MB 236.10 or MB 236.12 Automatic Transmission Fluid (e.g., Pentosin ATF 1) Coolant Type: MB 325.0 / 326.0 (Blue or Green ethylene glycol based, silicate-free) Brake Fluid Type: DOT 4 (MB Spec 331.0) Known Issues Common Problems General: Electronic module failures (EIS, ABC/AIRMATIC pump, ECU), oil cooler leaks, transmission control module issues, rust on rear wheel arches and sills, vacuum line degradation, ignition coil failures. Airmatic Suspension: Air spring leaks, compressor failure, valve block issues, control module malfunctions. Cooling System: Plastic coolant reservoir cracks, thermostat housing leaks. 📚 Vehicle History Brand Heritage Heritage: Mercedes-Benz has a long-standing reputation for luxury, engineering, and safety since...
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1999 Mercedes S-Class (W220) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
S-Class
Year:
1999
Codes
Chassis Code:
W220
👋 Introduction
Market Position
Segment:
Full-size luxury sedan
Target Audience:
Luxury car buyers seeking comfort, technology, and performance
Competitive Analysis
Key Rivals:
BMW 7 Series, Audi A8, Lexus LS, Jaguar XJ
Key Features
Prestige:
Represents the pinnacle of Mercedes-Benz engineering and luxury for its era
Technology Advancements:
Introduced many innovations like COMAND, AIRMATIC, DISTRONIC (optional)
📋 Manual Details
Coverage Areas
Model Variants Covered:
All W220 S-Class models
Repair Scope:
A-Z comprehensive repair and maintenance
Page Count
Estimated Pages:
Extensive (typically over 2000 pages for this class of vehicle and era)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition, exhaust, cooling, lubrication
Drivetrain:
Automatic transmission, differential, drive axles, prop shaft
Chassis:
Suspension (AIRMATIC), steering, brakes (ABS, ESP), wheels, tires
Electrical:
12V system, battery, charging, starting, lighting, instrument cluster, ECUs, CAN bus, SRS (Airbag), comfort modules
Body:
Body panels, doors, windows, locks, seats, interior trim, climate control (THERMATIC/THERMOTRONIC), lighting, wipers, exterior trim
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection/replacement
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation
Repair:
Component removal and installation, adjustments, calibrations, component overhauls
Diagnostics:
OBD-II diagnostics, sensor testing, actuator testing, ECU programming and diagnostics
Technical Depth
Depth:
Complete factory-level diagnostic and repair procedures
Special Tools:
Identification and usage of specific Mercedes-Benz special tools
Schematics:
Detailed electrical wiring diagrams for all systems
📊 Manual Specifications
File Format
Searchability:
Fully searchable text
Digital Fidelity:
High-resolution scans/native digital format
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
M112 (V6), M113 (V8)
Displacement M112:
3.2L (3199 cc)
Horsepower M112:
221 hp @ 6100 rpm
Torque M112:
232 lb-ft @ 3150 rpm
Displacement M113:
4.3L (4266 cc) and 5.0L (4966 cc)
Horsepower M113 4.3L:
275 hp @ 6000 rpm
Torque M113 4.3L:
295 lb-ft @ 3250 rpm
Horsepower M113 5.0L:
302 hp @ 5600 rpm
Torque M113 5.0L:
339 lb-ft @ 3250 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Multi-point sequential
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Performance
Engine Layout:
V6 and V8, front-engine, longitudinal
Cylinder Head:
Aluminum Alloy, DOHC, 3 valves per cylinder (early M112/M113) then 4 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
5-speed automatic (5G-Tronic)
Optional
Transmission Type Optional:
5-speed automatic with TOUCHSHIFT manual control (standard on some V8 models)
Features
Transmission Features:
Electronic control, torque converter lock-up, adaptive shifting
📐 Dimensions
Exterior
Wheelbase:
119.5 inches (3035 mm)
Length:
196.9 inches (5002 mm)
Width:
73.1 inches (1857 mm)
Height:
57.2 inches (1453 mm)
Weights
Curb Weight Approx:
3900 - 4300 lbs (1769 - 1950 kg)
Gross Vehicle Weight Rating Approx:
5000 - 5400 lbs (2268 - 2449 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated for 1999 model year by current NHTSA standards, but designed to high safety standards.
Passive Features
Airbags:
Front dual-stage airbags, front side airbags, optional rear side airbags
Seatbelts:
Pretensioning front seatbelts, 3-point rear seatbelts
Structure:
High-strength steel safety cell, crumple zones
Active Features
ABS:
Anti-lock Braking System (ABS) standard
Esp:
Electronic Stability Program (ESP) standard
Traction Control:
Traction Control System (ASR) standard
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system, featuring radio, CD player, optional navigation, and climate control interface.
Audio System:
Optional Bose premium sound system
Driver Assistance
Driver Assistance Features:
Optional DISTRONIC adaptive cruise control, parking assist (PARKTRONIC)
Connectivity
Connectivity:
Analog cellular phone integration (often retrofitted/removed), basic diagnostic data through CAN bus.
Convenience
Convenience Features:
Keyless-Go (optional), power everything, multi-zone climate control (THERMOTRONIC)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for specific variant)
Major Service Interval:
Refer to manual for specific mileage/time intervals for spark plug replacement, transmission fluid service, coolant flush, etc.
Fluid Specifications
Engine Oil Spec M112:
MB 229.3 or MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40)
Engine Oil Spec M113:
MB 229.3 or MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40)
Transmission Fluid Type:
MB 236.10 or MB 236.12 Automatic Transmission Fluid (e.g., Pentosin ATF 1)
Coolant Type:
MB 325.0 / 326.0 (Blue or Green ethylene glycol based, silicate-free)
Brake Fluid Type:
DOT 4 (MB Spec 331.0)
Known Issues
Common Problems General:
Electronic module failures (EIS, ABC/AIRMATIC pump, ECU), oil cooler leaks, transmission control module issues, rust on rear wheel arches and sills, vacuum line degradation, ignition coil failures.
Airmatic Suspension:
Air spring leaks, compressor failure, valve block issues, control module malfunctions.
Cooling System:
Plastic coolant reservoir cracks, thermostat housing leaks.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for luxury, engineering, and safety since the early 20th century.
Model Evolution
Predecessor:
W140 S-Class
Design Philosophy:
The W220 marked a shift towards a more svelte and technologically advanced design compared to the imposing W140.
Production
Production Years:
1998-2005 (W220 generation)
Manufacturing Locations:
Germany, USA
🏆 Awards & Recognition
Recognitions
General Recognition:
While specific awards for the 1999 model year may vary, the S-Class consistently received accolades for luxury, safety, and engineering from automotive publications worldwide.
Ratings
Safety Ratings Contemporary:
The W220 was engineered to meet and exceed contemporary safety standards, featuring advanced passive safety systems.
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