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Mercedes SLK 1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK Year: 1999 Codes Chassis Code: R170 Engine Codes: M111.947 (SLK 230 Kompressor), M111.973 (SLK 200 Kompressor - some markets) 👋 Introduction Market Position Vehicle Segment: Compact Luxury Sports Roadster Target Audience: Enthusiasts and owners seeking to maintain or repair their SLK Competitive Analysis Competitors: BMW Z3, Porsche Boxster, Audi TT (later in the generation) Key Features Unique Selling Point: Vario-Roof (retractable hardtop) for coupe-like security and convertible freedom Design Philosophy: Compact, agile sports car with Mercedes-Benz engineering and build quality 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable Digital File (likely PDF) Completeness: Complete Official Factory Service Information 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel injection (ME 2.0/2.1), ignition system, emission control Engine Management: Engine control unit (ECU) diagnosis and testing, sensor and actuator function, diagnostic trouble codes (DTCs) Transmission Manual: Service and repair procedures for manual transmissions (if applicable for the specific model variant covered by the manual) Transmission Automatic: Service and repair procedures for automatic transmissions (e.g., 722.6 NAG1 five-speed automatic) Drivetrain: Clutch, drive shafts, rear axle, differential Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications Steering: Power steering system, steering rack, steering column, tie rods Brakes: Front and rear brake systems, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake pad and rotor replacement, brake fluid specifications and bleeding procedures Electrical System: Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams, diagnostic connectors Body Structure: Body panel removal and installation, chassis repair, corrosion protection Body Exterior: Bumpers, fenders, hood, trunk lid, doors, mirrors, convertible top mechanism (Vario-Roof) Body Interior: Dashboard, seats, door panels, headliner, carpeting, climate control system (HVAC), interior trim Convertible Top: Vario-Roof hydraulic and electrical system operation, diagnosis, and repair HVAC: Air conditioning system, heater core, blower motor, controls, refrigerant R134a specifications Safety Systems: Airbag system (SRS), seatbelt operation and diagnosis Procedures Included Scheduled Maintenance: Detailed maintenance schedules and procedures for A, B, and C services Engine Repair: Engine overhaul, gasket replacement, timing chain inspection and service Transmission Repair: Transmission fluid and filter changes, internal component repair, torque converter replacement Brake Service: Brake pad and rotor replacement, caliper service, brake line replacement, ABS component testing Suspension Service: Shock absorber replacement, spring replacement, control arm bushing replacement, wheel bearing service Electrical Diagnostics: Troubleshooting common electrical faults, component testing, wiring harness repair Convertible Top Repair: Hydraulic cylinder leaks, pump replacement, sensor troubleshooting, linkage adjustments Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common symptoms and fault codes Fluid And Lubricant Recommendations: Specific Mercedes-Benz approved fluid types and specifications for engine oil, transmission fluid, brake fluid, coolant, etc. Torque Specifications: Essential torque values for critical fasteners across all systems Technical Depth Depth: Comprehensive from basic maintenance to complex component overhauls and diagnostics Diagnostics: Advanced diagnostic procedures using specialized tools (e.g., STAR Diagnosis concepts) and symptom-based troubleshooting Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems 📊 Manual Specifications File Format File Type: Digital Download (PDF recommended) Searchability: Likely searchable text within the PDF for quick information retrieval Printability: Printable in its entirety or specific sections as needed Resolution: High-resolution for clear readability of diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, Supercharged (Kompressor) Engine Code: M111.947 Displacement: 2.3 Liters (2295 cc) Bore X Stroke: 89.9 mm x 92.4 mm Compression Ratio: 8.3:1 Horsepower: 192 hp @ 5300 rpm Torque: 200 lb-ft (273 Nm) @ 2500-4200 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (Bosch Motronic ME 2.0/2.1) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher) Engine Features Supercharger: Roots-type supercharger with intercooler Engine Management: Electronic engine control with diagnostic capabilities 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (Getrag 260/5 - specific code may vary) Optional Transmission Type: 5-speed Automatic Transmission (NAG1 / 722.6) Features Automatic Transmission Features: Electronic control, multiple driving modes (e.g., Comfort, Sport) Fluid Specifications Manual Transmission Fluid: MB 235.10 or similar specified gear oil (check manual for exact MB part number) Automatic Transmission Fluid: MB 236.10 or MB 236.12 (Dexron III/Mercon compatible fluid - check manual for exact specification and MB part number) 📐 Dimensions Exterior Length: 157.3 in (4000 mm) Width: 68.2 in (1732 mm) Height: 50.1 in (1273 mm) Wheelbase: 82.5 in (2096 mm) Weights Curb Weight: Approx. 2900 - 3100 lbs (1315 - 1406 kg) depending on equipment Gross Vehicle Weight Rating: Approx. 3700 lbs (1680 kg) Cargo Trunk Volume: Approx. 5.2 cu ft (147 liters) with Vario-Roof up Wheels Tires Wheel Bolt Pattern: 5 x 112 mm Front Tire Size: 205/55 R16 (standard), 225/40 R17 (optional) Rear Tire Size: 225/50 R16 (standard), 245/40 R17 (optional) 🛡️...
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Mots clés: 1999 Car Cars Mercedes Misc SLK
Mercedes SLK 1999 Workshop Service Repair ManualMercedes SLK 1999 Workshop Service Repair ManualMercedes SLK 1999 Workshop Service Repair ManualMercedes SLK 1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK
Year:
1999
Codes
Chassis Code:
R170
Engine Codes:
M111.947 (SLK 230 Kompressor), M111.973 (SLK 200 Kompressor - some markets)
👋 Introduction
Market Position
Vehicle Segment:
Compact Luxury Sports Roadster
Target Audience:
Enthusiasts and owners seeking to maintain or repair their SLK
Competitive Analysis
Competitors:
BMW Z3, Porsche Boxster, Audi TT (later in the generation)
Key Features
Unique Selling Point:
Vario-Roof (retractable hardtop) for coupe-like security and convertible freedom
Design Philosophy:
Compact, agile sports car with Mercedes-Benz engineering and build quality
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital File (likely PDF)
Completeness:
Complete Official Factory Service Information
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel injection (ME 2.0/2.1), ignition system, emission control
Engine Management:
Engine control unit (ECU) diagnosis and testing, sensor and actuator function, diagnostic trouble codes (DTCs)
Transmission Manual:
Service and repair procedures for manual transmissions (if applicable for the specific model variant covered by the manual)
Transmission Automatic:
Service and repair procedures for automatic transmissions (e.g., 722.6 NAG1 five-speed automatic)
Drivetrain:
Clutch, drive shafts, rear axle, differential
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications
Steering:
Power steering system, steering rack, steering column, tie rods
Brakes:
Front and rear brake systems, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake pad and rotor replacement, brake fluid specifications and bleeding procedures
Electrical System:
Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams, diagnostic connectors
Body Structure:
Body panel removal and installation, chassis repair, corrosion protection
Body Exterior:
Bumpers, fenders, hood, trunk lid, doors, mirrors, convertible top mechanism (Vario-Roof)
Body Interior:
Dashboard, seats, door panels, headliner, carpeting, climate control system (HVAC), interior trim
Convertible Top:
Vario-Roof hydraulic and electrical system operation, diagnosis, and repair
HVAC:
Air conditioning system, heater core, blower motor, controls, refrigerant R134a specifications
Safety Systems:
Airbag system (SRS), seatbelt operation and diagnosis
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures for A, B, and C services
Engine Repair:
Engine overhaul, gasket replacement, timing chain inspection and service
Transmission Repair:
Transmission fluid and filter changes, internal component repair, torque converter replacement
Brake Service:
Brake pad and rotor replacement, caliper service, brake line replacement, ABS component testing
Suspension Service:
Shock absorber replacement, spring replacement, control arm bushing replacement, wheel bearing service
Electrical Diagnostics:
Troubleshooting common electrical faults, component testing, wiring harness repair
Convertible Top Repair:
Hydraulic cylinder leaks, pump replacement, sensor troubleshooting, linkage adjustments
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common symptoms and fault codes
Fluid And Lubricant Recommendations:
Specific Mercedes-Benz approved fluid types and specifications for engine oil, transmission fluid, brake fluid, coolant, etc.
Torque Specifications:
Essential torque values for critical fasteners across all systems
Technical Depth
Depth:
Comprehensive from basic maintenance to complex component overhauls and diagnostics
Diagnostics:
Advanced diagnostic procedures using specialized tools (e.g., STAR Diagnosis concepts) and symptom-based troubleshooting
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems
📊 Manual Specifications
File Format
File Type:
Digital Download (PDF recommended)
Searchability:
Likely searchable text within the PDF for quick information retrieval
Printability:
Printable in its entirety or specific sections as needed
Resolution:
High-resolution for clear readability of diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, Supercharged (Kompressor)
Engine Code:
M111.947
Displacement:
2.3 Liters (2295 cc)
Bore X Stroke:
89.9 mm x 92.4 mm
Compression Ratio:
8.3:1
Horsepower:
192 hp @ 5300 rpm
Torque:
200 lb-ft (273 Nm) @ 2500-4200 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (Bosch Motronic ME 2.0/2.1)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher)
Engine Features
Supercharger:
Roots-type supercharger with intercooler
Engine Management:
Electronic engine control with diagnostic capabilities
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (Getrag 260/5 - specific code may vary)
Optional
Transmission Type:
5-speed Automatic Transmission (NAG1 / 722.6)
Features
Automatic Transmission Features:
Electronic control, multiple driving modes (e.g., Comfort, Sport)
Fluid Specifications
Manual Transmission Fluid:
MB 235.10 or similar specified gear oil (check manual for exact MB part number)
Automatic Transmission Fluid:
MB 236.10 or MB 236.12 (Dexron III/Mercon compatible fluid - check manual for exact specification and MB part number)
📐 Dimensions
Exterior
Length:
157.3 in (4000 mm)
Width:
68.2 in (1732 mm)
Height:
50.1 in (1273 mm)
Wheelbase:
82.5 in (2096 mm)
Weights
Curb Weight:
Approx. 2900 - 3100 lbs (1315 - 1406 kg) depending on equipment
Gross Vehicle Weight Rating:
Approx. 3700 lbs (1680 kg)
Cargo
Trunk Volume:
Approx. 5.2 cu ft (147 liters) with Vario-Roof up
Wheels Tires
Wheel Bolt Pattern:
5 x 112 mm
Front Tire Size:
205/55 R16 (standard), 225/40 R17 (optional)
Rear Tire Size:
225/50 R16 (standard), 245/40 R17 (optional)
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A for 1999 model year in this specific format, but designed to meet contemporary safety standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Standard Electronic Stability Program (ESP)
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (standard or optional depending on market/trim)
Rollover Protection:
Integrated roll-over protection bars behind the seats
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional Bose sound system.
Navigation:
Optional factory navigation system (Becker Traffic Pro).
Driver Assistance
Traction Control:
Traction control system (ASR).
Connectivity
Bluetooth:
Not typically factory-equipped; aftermarket solutions available.
Climate Control
HVAC System:
Manual or optional automatic climate control (ACC) with dust filter.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (check specific model year recommendations)
Major Service A:
Scheduled at approx. 10,000 miles (16,000 km) - includes oil and filter change, checks.
Major Service B:
Scheduled at approx. 20,000 miles (32,000 km) - includes A service plus cabin filter, brake inspection, etc.
Major Service C:
Scheduled at approx. 30,000 miles (48,000 km) - includes B service plus spark plugs, drive belts, etc.
Fluid Specifications
Engine Oil Specification:
MB 229.1 or MB 229.3 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40)
Engine Oil Capacity:
Approx. 5.8 US quarts (5.5 liters) with filter change
Coolant Specification:
MB 325.0 (Glycol-based antifreeze/summer coolant) mixed with distilled water
Coolant Capacity:
Approx. 7.4 US quarts (7.0 liters)
Brake Fluid Specification:
DOT 4 (MB 331.0)
Known Issues
Varnished O-Rings:
Known issue with O-rings in the intake manifold or oil cooler seals degrading, leading to oil leaks or vacuum leaks.
Vario Roof Actuators:
Hydraulic leaks from Vario-Roof cylinders or pump failure, leading to the top not operating correctly.
Mass Air Flow Sensor:
Potential for MAF sensor failure leading to rough idle or poor performance.
Rust On Fender Lips:
Some models can develop rust on the rear fender lips due to road debris and salt exposure.
Window Regulator Failure:
Instances of window regulator failure or binding.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz, a long-standing German automotive manufacturer renowned for luxury and engineering.
Model Evolution
Introduction Year:
The R170 SLK generation debuted in 1996.
Generation:
The 1999 model falls within the first generation (R170) of the SLK.
Facelift:
The R170 received a significant facelift for the 2000 model year, so the 1999 is a pre-facelift model.
Production
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Safety Award:
Awarded 'Most Improved Safety' by Consumers Digest in 1999.
Design Award:
Recognized for its distinctive styling and Vario-Roof innovation.
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