🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport Year: 1999 Codes Platform Code: K80/K90 Series (Second Generation) 👋 Introduction Market Position Segment: Mid-size SUV, known for its off-road capability and rugged construction. Competitive Analysis Competitors: Toyota 4Runner, Nissan Pathfinder, Jeep Cherokee (XJ/WJ), Ford Explorer. Key Features Powertrain: Available with robust gasoline and diesel engines, paired with reliable manual and automatic transmissions, and Mitsubishi's Super Select 4WD system. Construction: Body-on-frame construction, emphasizing durability and off-road prowess. Manual Value Proposition Diy Empowerment: Empowers do-it-yourselfers and experienced mechanics with the detailed knowledge required for efficient and correct vehicle maintenance and repair, saving on labor costs. Information Access: Provides access to factory-specific information that is often difficult to find for vehicles of this age. 📋 Manual Details Coverage Areas Scope: Complete Workshop Manual Page Count Estimated Pages: Likely extensive, often exceeding 1000 pages for full factory service manuals covering all systems. Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and repair for gasoline and diesel variants. Cooling System: Radiator, fan, water pump, thermostat, hoses, coolant specifications, and troubleshooting. Starting Ignition System: Starter motor, battery, charging system (alternator), ignition timing, spark plugs, ignition coils, and related diagnostics. Emission Controls: EGR system, PCV system, evaporative emission control, catalytic converter, and emission-related diagnostics. Engine Controls: ECU (Engine Control Unit) operation, sensor diagnostics (MAF, MAP, TPS, O2), fuel injection system, and idle control. Transmission Transaxle: Manual and Automatic transmission overhaul, clutch system, torque converter, transmission control, fluid specifications, and repair. Driveline: Transfer case, differentials (front and rear), driveshafts, U-joints, CV joints, and hub assemblies. Suspension: Independent front suspension (double wishbone), multi-link rear suspension, shock absorbers, springs, control arms, bushings, and alignment specifications. Steering: Power steering system, steering gear, steering column, tie rods, and steering linkage. Brakes: Front disc brakes, rear drum or disc brakes, ABS (Anti-lock Braking System), brake lines, master cylinder, brake fluid specifications, and service procedures. Electrical: Comprehensive wiring diagrams, fuse and relay locations, power distribution, lighting system, horn, wipers, and accessory circuits. HVAC: Air conditioning system (compressor, condenser, evaporator), heater core, blower motor, climate control system, and refrigerant handling. Instrumentation Warning Systems: Instrument cluster, warning lights, gauges (speedometer, tachometer, fuel, temp), and onboard diagnostics (OBD-II). Body Interior Exterior: Door mechanisms, windows, seats, trim panels, bumpers, fenders, hood, tailgate, and paint care. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, and fuel pressure specifications. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and hanger components. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections, and lubrication. Troubleshooting: Systematic diagnostic procedures for common problems, symptom-based troubleshooting guides, and wiring diagram interpretation. Repair: Detailed step-by-step instructions for component replacement, overhaul, and repair of all major vehicle systems. Tune Up: Procedures for engine tune-ups, including ignition timing, fuel mixture adjustments, and component testing. Disassembly Assembly: Comprehensive instructions for complete vehicle component disassembly and reassembly. Technical Depth Depth: Factory-level detail, suitable for both DIY enthusiasts and professional mechanics, covering everything from basic maintenance to major overhauls and diagnostics. 📊 Manual Specifications File Format Readability: High-quality, easy-to-read text sections with top-quality diagrams and instructions. Searchability: Searchable PDF content for quick information retrieval. Print Quality Printability: All pages are printable for convenient use in a workshop environment. Binding Type Digital Advantage: Digital format allows easy printing of specific sections, reducing wear and tear compared to traditional bound manuals. Paper Type Not Applicable: Digital PDF format, eliminating the need for paper storage and physical handling. ⚙️ Engine Specifications Primary Engine Gasoline Options: Commonly featured the 3.0L V6 (6G72) SOHC MPI and potentially a 2.4L 4-cylinder (4G64) SOHC MPI in some markets. Diesel Options: Frequently offered with the 2.8L 4-cylinder turbo-diesel (4M40) OHC DI-D engine. Performance Horsepower 30L V6: Approximately 175-190 hp depending on exact market and configuration. Torque 30L V6: Approximately 250-260 Nm (184-192 lb-ft) depending on exact market and configuration. Horsepower 28L Diesel: Approximately 125-135 hp. Torque 28L Diesel: Approximately 280-300 Nm (207-221 lb-ft). Fuel System Gasoline Injection: Multi-point Fuel Injection (MPI). Diesel Injection: Direct Injection Diesel (DI-D) with turbocharging. 🔧 Transmission Standard Manual Transmission: Likely a 5-speed manual transmission. Optional Automatic Transmission: Likely a 4-speed automatic transmission (e.g., INVECS-II). Features Drivetrain: Part-time or full-time 4WD (Super Select 4WD system often featured, allowing on-the-fly switching between 2WD and 4WD modes, including locked 4WD). 📐 Dimensions Exterior Wheelbase: Approximately 2,725 mm (107.3 inches). Length: Approximately 4,620 mm (181.9 inches). Width: Approximately 1,775 mm (69.9 inches). Height: Approximately 1,755 mm (69.1 inches). 🛡️ Safety Features Ratings Crash Test Data: Information on safety ratings from various global agencies would be present if available for the 1999 model year. Active Features ABS: Anti-lock Braking System (ABS) was often an option or...