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Opel Frontera 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Opel Model: Frontera Year: 1999 Codes Chassis Code Family: Opel Frontera A (Series II) Production Platform: Isuzu Rodeo/Wizard (GM Theta Platform) 👋 Introduction Market Position Segment: Compact SUV/Off-Roader Key Selling Points: Rugged capability, Isuzu-derived platform, affordable entry into off-roading Competitive Analysis Key Competitors: Jeep Cherokee (XJ), Land Rover Discovery, Mitsubishi Pajero, Nissan Terrano II Key Features Vehicle Type: Body-on-frame SUV Drivetrain Availability: Rear-wheel drive (RWD) and selectable 4-wheel drive (4WD) 📋 Manual Details Coverage Areas Primary Market: Europe (with potential for global variants) Trim Levels Covered: All 1999 Frontera trim levels Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain (4WD system) Chassis: Suspension, Steering, Brakes, Wheels & Tires Electrical: Ignition, Charging, Starting, Lighting, Instrumentation, Body Control Modules, Audio Systems, HVAC Controls Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof Systems HVAC: Heating, Ventilation, and Air Conditioning Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Component removal, disassembly, reassembly, and installation Diagnostics: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) Adjustments: Wheel alignment, brake adjustments, idle speed settings Technical Depth Depth: Comprehensive (from basic checks to complete engine and transmission overhauls) 📊 Manual Specifications File Format Searchability: Fully searchable text Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Gas Engine Code: C20NE (early models), X22SE (later models) Displacement Cc: 1998 (for C20NE), 2198 (for X22SE) Configuration: Inline-4 Cylinder Valvetrain: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific engine Fuel Delivery: Multi-point Fuel Injection (MPI) Horsepower Ps: ~115 PS (for X22SE) Torque Nm: ~185 Nm (for X22SE) Primary Engine Diesel Engine Code: X25DT Displacement Cc: 2499 Configuration: Inline-4 Cylinder Turbocharged Diesel Valvetrain: OHC (Overhead Camshaft) Fuel Delivery: Indirect Injection (IDI) with Turbocharger Horsepower Ps: ~115 PS Torque Nm: ~250 Nm Performance 0 To 100 Kmh Sec: ~12.5 (depending on engine and transmission) Fuel System Gasoline Type: Unleaded Petrol (RON 95 recommended) Diesel Type: Diesel Fuel 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features 4Wd System: Part-time, selectable 4WD with low-range transfer case Fluid Specification Manual Fluid Type: API GL-4 SAE 75W-90 (Manual Transmission) Fluid Specification Automatic Fluid Type: Dexron III (Automatic Transmission) 📐 Dimensions Exterior Body Styles: 3-door (SWB - Short Wheelbase), 5-door (LWB - Long Wheelbase) Length Mm 5 Door: 4654 Width Mm: 1777 Height Mm: 1753 Wheelbase Mm 5 Door: 2730 Wheelbase Mm 3 Door: 2330 Weights Curb Weight Kg: 1600 - 1800 (depending on configuration) Gross Vehicle Weight Rating Kg: 2350 - 2500 (approx.) Cargo Cargo Volume Liters 5 Door Seats Up: 540 (approx.) Cargo Volume Liters 5 Door Seats Down: 1840 (approx.) 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP results for this era are limited; likely comparable to contemporary body-on-frame SUVs. Active Features Brakes Front: Ventilated Disc Brakes Brakes Rear: Drum Brakes (some later models may have discs) ABS: Optional (Anti-lock Braking System) Passive Features Airbags: Driver airbag standard, passenger airbag optional on some models Seatbelts: 3-point seatbelts with pre-tensioners (front) 💡 Technology Features Infotainment Head Unit: Factory fitted radio/cassette player or CD player Speakers: Up to 6 speakers (depending on trim) Driver Assistance Traction Control: Not typically available Connectivity Auxiliary Input: Not typically available Convenience Features Cruise Control: Optional on higher trims Power Windows: Standard on some trims, optional on others Central Locking: Standard on some trims, optional on others 🔧 Maintenance Service Intervals Oil Oil Change Interval Km: 15,000 km or 12 months (whichever comes first) Service Intervals Filters Air Filter Replacement Km: 30,000 km Fuel Filter Replacement Km: 30,000 km (Petrol), 60,000 km (Diesel) Service Intervals Coolant Coolant Flush Km: 60,000 km or 24 months Fluid Specifications Engine Oil Specification: API SJ or higher, ACEA A3/B3, viscosity 10W-40 or 15W-40 Engine Oil Capacity Liters: ~4.5 - 5.0 (depending on engine) Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: Dexron II or III Known Issues Common Problem 1: Rusting (especially chassis, wheel arches, and fuel filler area) Common Problem 2: Water pump leaks Common Problem 3: Cylinder head gasket failures (particularly on certain petrol engines) Common Problem 4: Transfer case and differential issues due to off-road use Common Problem 5: Electrical gremlins (door locks, window regulators, sensors) Common Part Numbers Oil Filter Part Number Example: GM/Opel P/N: 93182776 / ACDelco P/N: X1218E (or equivalent) Air Filter Part Number Example: GM/Opel P/N: 90379901 / ACDelco P/N: A2150C (or equivalent) 📚 Vehicle History Brand Heritage Opel History: Opel, a German automaker with a long history dating back to 1862, known for reliable passenger cars and some successful commercial vehicles. 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Opel Frontera 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Opel
Model:
Frontera
Year:
1999
Codes
Chassis Code Family:
Opel Frontera A (Series II)
Production Platform:
Isuzu Rodeo/Wizard (GM Theta Platform)
👋 Introduction
Market Position
Segment:
Compact SUV/Off-Roader
Key Selling Points:
Rugged capability, Isuzu-derived platform, affordable entry into off-roading
Competitive Analysis
Key Competitors:
Jeep Cherokee (XJ), Land Rover Discovery, Mitsubishi Pajero, Nissan Terrano II
Key Features
Vehicle Type:
Body-on-frame SUV
Drivetrain Availability:
Rear-wheel drive (RWD) and selectable 4-wheel drive (4WD)
📋 Manual Details
Coverage Areas
Primary Market:
Europe (with potential for global variants)
Trim Levels Covered:
All 1999 Frontera trim levels
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (4WD system)
Chassis:
Suspension, Steering, Brakes, Wheels & Tires
Electrical:
Ignition, Charging, Starting, Lighting, Instrumentation, Body Control Modules, Audio Systems, HVAC Controls
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof Systems
HVAC:
Heating, Ventilation, and Air Conditioning
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair:
Component removal, disassembly, reassembly, and installation
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs)
Adjustments:
Wheel alignment, brake adjustments, idle speed settings
Technical Depth
Depth:
Comprehensive (from basic checks to complete engine and transmission overhauls)
📊 Manual Specifications
File Format
Searchability:
Fully searchable text
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine Gas
Engine Code:
C20NE (early models), X22SE (later models)
Displacement Cc:
1998 (for C20NE), 2198 (for X22SE)
Configuration:
Inline-4 Cylinder
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific engine
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Horsepower Ps:
~115 PS (for X22SE)
Torque Nm:
~185 Nm (for X22SE)
Primary Engine Diesel
Engine Code:
X25DT
Displacement Cc:
2499
Configuration:
Inline-4 Cylinder Turbocharged Diesel
Valvetrain:
OHC (Overhead Camshaft)
Fuel Delivery:
Indirect Injection (IDI) with Turbocharger
Horsepower Ps:
~115 PS
Torque Nm:
~250 Nm
Performance
0 To 100 Kmh Sec:
~12.5 (depending on engine and transmission)
Fuel System
Gasoline Type:
Unleaded Petrol (RON 95 recommended)
Diesel Type:
Diesel Fuel
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
4Wd System:
Part-time, selectable 4WD with low-range transfer case
Fluid Specification Manual
Fluid Type:
API GL-4 SAE 75W-90 (Manual Transmission)
Fluid Specification Automatic
Fluid Type:
Dexron III (Automatic Transmission)
📐 Dimensions
Exterior
Body Styles:
3-door (SWB - Short Wheelbase), 5-door (LWB - Long Wheelbase)
Length Mm 5 Door:
4654
Width Mm:
1777
Height Mm:
1753
Wheelbase Mm 5 Door:
2730
Wheelbase Mm 3 Door:
2330
Weights
Curb Weight Kg:
1600 - 1800 (depending on configuration)
Gross Vehicle Weight Rating Kg:
2350 - 2500 (approx.)
Cargo
Cargo Volume Liters 5 Door Seats Up:
540 (approx.)
Cargo Volume Liters 5 Door Seats Down:
1840 (approx.)
🛡️ Safety Features
Ratings
Crash Test Results:
Euro NCAP results for this era are limited; likely comparable to contemporary body-on-frame SUVs.
Active Features
Brakes Front:
Ventilated Disc Brakes
Brakes Rear:
Drum Brakes (some later models may have discs)
ABS:
Optional (Anti-lock Braking System)
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional on some models
Seatbelts:
3-point seatbelts with pre-tensioners (front)
💡 Technology Features
Infotainment
Head Unit:
Factory fitted radio/cassette player or CD player
Speakers:
Up to 6 speakers (depending on trim)
Driver Assistance
Traction Control:
Not typically available
Connectivity
Auxiliary Input:
Not typically available
Convenience Features
Cruise Control:
Optional on higher trims
Power Windows:
Standard on some trims, optional on others
Central Locking:
Standard on some trims, optional on others
🔧 Maintenance
Service Intervals Oil
Oil Change Interval Km:
15,000 km or 12 months (whichever comes first)
Service Intervals Filters
Air Filter Replacement Km:
30,000 km
Fuel Filter Replacement Km:
30,000 km (Petrol), 60,000 km (Diesel)
Service Intervals Coolant
Coolant Flush Km:
60,000 km or 24 months
Fluid Specifications
Engine Oil Specification:
API SJ or higher, ACEA A3/B3, viscosity 10W-40 or 15W-40
Engine Oil Capacity Liters:
~4.5 - 5.0 (depending on engine)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Dexron II or III
Known Issues
Common Problem 1:
Rusting (especially chassis, wheel arches, and fuel filler area)
Common Problem 2:
Water pump leaks
Common Problem 3:
Cylinder head gasket failures (particularly on certain petrol engines)
Common Problem 4:
Transfer case and differential issues due to off-road use
Common Problem 5:
Electrical gremlins (door locks, window regulators, sensors)
Common Part Numbers
Oil Filter Part Number Example:
GM/Opel P/N: 93182776 / ACDelco P/N: X1218E (or equivalent)
Air Filter Part Number Example:
GM/Opel P/N: 90379901 / ACDelco P/N: A2150C (or equivalent)
📚 Vehicle History
Brand Heritage
Opel History:
Opel, a German automaker with a long history dating back to 1862, known for reliable passenger cars and some successful commercial vehicles. Part of General Motors during this period.
Model Evolution
Frontera Generation:
Frontera A (1991-1998), Frontera B (1998-2004). This manual covers the initial phase of the Frontera B.
Series Ii Update:
The 1999 model represents the Series II update of the Frontera B, introducing revised styling, updated engines, and improved interior.
Production
Assembly Location:
Poland (GM Manufacturing Poland), also potentially other GM plants in Europe.
Production Years:
1991-2004 (Frontera A & B)
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Well-regarded for its off-road prowess for its class and price point at the time of release.
Ratings
Consumer Reports:
Varies by year and specific engine; often cited for durability of the chassis but potential for engine/electrical issues.
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