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Range Rover 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Land Rover Model: Range Rover Year: 1999 Generation: P38A Codes Platform Code: LP 👋 Introduction Market Position Positioning: The Range Rover P38A (1995-2001) represented the pinnacle of luxury and off-road capability in its era, positioned as a premium all-terrain vehicle against competitors like the Mercedes-Benz G-Wagen, Lexus LX, and Cadillac Escalade. Competitive Analysis Competitors: Key competitors for the 1999 model year included the Mercedes-Benz W463 G-Class, Lexus LX 470 (J80 series), Cadillac Escalade, and Lincoln Navigator. Key Features Off Road: Legendary off-road prowess, permanent four-wheel drive system with locking center differential, sophisticated Electronic Air Suspension (EAS) for adjustable ride height and ground clearance. Luxury: Opulent interior appointments, premium leather upholstery, wood trim, advanced climate control, and a powerful V8 engine delivering refined performance. 📋 Manual Details Coverage Areas Diagnostic Trouble Codes: Comprehensive coverage of OBD-II and proprietary Land Rover diagnostic trouble codes (DTCs) for all major systems. Regions: Global, with specifications and procedures applicable to North American, European, and other international markets. Page Count Total Pages: Approximately 2000+ pages (typical for a comprehensive factory service manual of this era). Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Print (likely binder or paperback, depending on original manufacturer packaging) 📖 Manual Coverage Systems Covered Powertrain: Engine (4.0L V8, 4.6L V8), transmission (automatic), transfer case, differentials, driveshafts, exhaust system. Chassis: Suspension (air suspension system with EAS control unit, spring rates, dampers), steering, brakes (ABS, EBD, brake fluid specifications, rotor/pad replacement), wheels and tires. Electrical: Body control module (BCM), engine control module (ECM), transmission control module (TCM), ABS control module, BECM (Body Electrical Control Module), lighting systems, power accessories (windows, locks, seats), audio system, HVAC controls, instrument cluster, wiring diagrams, diagnostic connectors. Body: Exterior body panels, interior trim, doors, windows, sunroof, bumpers, aerodynamic components, underbody protection. HVAC: Air conditioning system (refrigerant type, charge capacity, component replacement), heating system, climate control module. Procedures Included Maintenance: Routine oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation, brake pad/rotor checks. Repair: Engine component replacement (e.g., starter, alternator, fuel pump), transmission repair and overhaul, suspension component replacement (shocks, springs, air springs), brake system repair, electrical component diagnosis and replacement, body panel repair and alignment. Troubleshooting: Diagnostic charts, symptom-to-cause analysis, electrical circuit tracing, identification of common failures, testing procedures for sensors and actuators. Disassembly Assembly: Detailed step-by-step instructions for removing and reinstalling major components and sub-assemblies, including torque specifications and special tool requirements. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures (e.g., EAS calibration tools, engine timing tools). Technical Depth Depth: Comprehensive, covering from basic maintenance and fluid changes to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork. 📊 Manual Specifications File Format Quality: High-resolution scans ensuring clarity of text and diagrams. (Assuming original print quality) Print Quality Binding: Typically a durable binder or stitched paperback for shop use. (Actual format of this specific product is print). Binding Type Paper Type: Durable, semi-gloss paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Code: GEMS (Geoffrey Eley Multi-point Sequential) for 4.0L, or Thor (Lucas 14CUX for early 4.0L, later Lucas 16 ECU for 4.6L). Displacement: 3947 cc (4.0L) and 4598 cc (4.6L) Configuration: Overhead Valve (OHV) V8, naturally aspirated Performance Horsepower 4 0L: 182 hp @ 4,750 rpm (approximate) Torque 4 0L: 236 lb-ft @ 3,000 rpm (approximate) Horsepower 4 6L: 225 hp @ 4,750 rpm (approximate) Torque 4 6L: 280 lb-ft @ 3,250 rpm (approximate) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (91 octane recommended) Engine Management ECM: Lucas GEMS or Lucas 14CUX/16 ECU 🔧 Transmission Standard Type: 4-speed Automatic Model: ZF 4HP22 (with CommandShift manual override option) Optional Type: None (4-speed automatic was standard for 1999 models). Features Transfer Case: Permanent 4WD with center differential and lockable feature (toggle switch controlled). Fluid Specifications Transmission Fluid Type: Dexron III (Mercon compatible) automatic transmission fluid (ATF). 📐 Dimensions Exterior Length: 4705 mm (185.2 in) Width: 1780 mm (70.1 in) (excluding mirrors) Height: 1767 mm (69.6 in) (standard ride height) Wheelbase: 2744 mm (108.0 in) Ground Clearance: Variable (EAS - approx. 200 mm to 260 mm / 7.9 in to 10.2 in) Weights Curb Weight: Approx. 2230 kg (4916 lbs) Gross Vehicle Weight Rating: Approx. 2830 kg (6239 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: Not specifically rated by NHTSA for this model year in a comparable standard. However, designed with robust safety cage and energy-absorbing crumple zones. Active Features ABS: Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD). Traction Control: Standard Electronic Traction Control System (ETC) working in conjunction with the 4WD system. Passive Features Airbags: Driver and front passenger airbags. Side airbags were often optional on higher trims. Seatbelts: 3-point...
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Range Rover 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Range Rover
Year:
1999
Generation:
P38A
Codes
Platform Code:
LP
👋 Introduction
Market Position
Positioning:
The Range Rover P38A (1995-2001) represented the pinnacle of luxury and off-road capability in its era, positioned as a premium all-terrain vehicle against competitors like the Mercedes-Benz G-Wagen, Lexus LX, and Cadillac Escalade.
Competitive Analysis
Competitors:
Key competitors for the 1999 model year included the Mercedes-Benz W463 G-Class, Lexus LX 470 (J80 series), Cadillac Escalade, and Lincoln Navigator.
Key Features
Off Road:
Legendary off-road prowess, permanent four-wheel drive system with locking center differential, sophisticated Electronic Air Suspension (EAS) for adjustable ride height and ground clearance.
Luxury:
Opulent interior appointments, premium leather upholstery, wood trim, advanced climate control, and a powerful V8 engine delivering refined performance.
📋 Manual Details
Coverage Areas
Diagnostic Trouble Codes:
Comprehensive coverage of OBD-II and proprietary Land Rover diagnostic trouble codes (DTCs) for all major systems.
Regions:
Global, with specifications and procedures applicable to North American, European, and other international markets.
Page Count
Total Pages:
Approximately 2000+ pages (typical for a comprehensive factory service manual of this era).
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Print (likely binder or paperback, depending on original manufacturer packaging)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4.0L V8, 4.6L V8), transmission (automatic), transfer case, differentials, driveshafts, exhaust system.
Chassis:
Suspension (air suspension system with EAS control unit, spring rates, dampers), steering, brakes (ABS, EBD, brake fluid specifications, rotor/pad replacement), wheels and tires.
Electrical:
Body control module (BCM), engine control module (ECM), transmission control module (TCM), ABS control module, BECM (Body Electrical Control Module), lighting systems, power accessories (windows, locks, seats), audio system, HVAC controls, instrument cluster, wiring diagrams, diagnostic connectors.
Body:
Exterior body panels, interior trim, doors, windows, sunroof, bumpers, aerodynamic components, underbody protection.
HVAC:
Air conditioning system (refrigerant type, charge capacity, component replacement), heating system, climate control module.
Procedures Included
Maintenance:
Routine oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation, brake pad/rotor checks.
Repair:
Engine component replacement (e.g., starter, alternator, fuel pump), transmission repair and overhaul, suspension component replacement (shocks, springs, air springs), brake system repair, electrical component diagnosis and replacement, body panel repair and alignment.
Troubleshooting:
Diagnostic charts, symptom-to-cause analysis, electrical circuit tracing, identification of common failures, testing procedures for sensors and actuators.
Disassembly Assembly:
Detailed step-by-step instructions for removing and reinstalling major components and sub-assemblies, including torque specifications and special tool requirements.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures (e.g., EAS calibration tools, engine timing tools).
Technical Depth
Depth:
Comprehensive, covering from basic maintenance and fluid changes to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
Quality:
High-resolution scans ensuring clarity of text and diagrams. (Assuming original print quality)
Print Quality
Binding:
Typically a durable binder or stitched paperback for shop use. (Actual format of this specific product is print).
Binding Type
Paper Type:
Durable, semi-gloss paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code:
GEMS (Geoffrey Eley Multi-point Sequential) for 4.0L, or Thor (Lucas 14CUX for early 4.0L, later Lucas 16 ECU for 4.6L).
Displacement:
3947 cc (4.0L) and 4598 cc (4.6L)
Configuration:
Overhead Valve (OHV) V8, naturally aspirated
Performance
Horsepower 4 0L:
182 hp @ 4,750 rpm (approximate)
Torque 4 0L:
236 lb-ft @ 3,000 rpm (approximate)
Horsepower 4 6L:
225 hp @ 4,750 rpm (approximate)
Torque 4 6L:
280 lb-ft @ 3,250 rpm (approximate)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91 octane recommended)
Engine Management
ECM:
Lucas GEMS or Lucas 14CUX/16 ECU
🔧 Transmission
Standard
Type:
4-speed Automatic
Model:
ZF 4HP22 (with CommandShift manual override option)
Optional
Type:
None (4-speed automatic was standard for 1999 models).
Features
Transfer Case:
Permanent 4WD with center differential and lockable feature (toggle switch controlled).
Fluid Specifications
Transmission Fluid Type:
Dexron III (Mercon compatible) automatic transmission fluid (ATF).
📐 Dimensions
Exterior
Length:
4705 mm (185.2 in)
Width:
1780 mm (70.1 in) (excluding mirrors)
Height:
1767 mm (69.6 in) (standard ride height)
Wheelbase:
2744 mm (108.0 in)
Ground Clearance:
Variable (EAS - approx. 200 mm to 260 mm / 7.9 in to 10.2 in)
Weights
Curb Weight:
Approx. 2230 kg (4916 lbs)
Gross Vehicle Weight Rating:
Approx. 2830 kg (6239 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not specifically rated by NHTSA for this model year in a comparable standard. However, designed with robust safety cage and energy-absorbing crumple zones.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Traction Control:
Standard Electronic Traction Control System (ETC) working in conjunction with the 4WD system.
Passive Features
Airbags:
Driver and front passenger airbags. Side airbags were often optional on higher trims.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners for front occupants.
Body Construction:
Body-on-frame construction with a robust steel chassis and lightweight aluminum body panels.
💡 Technology Features
Infotainment
Audio System:
Premium audio systems were available, often featuring Dolby Pro Logic sound, CD changer, and steering wheel audio controls.
Navigation:
Optional factory-fitted GPS navigation system, typically with a dashboard-mounted CRT screen.
Driver Assistance
Cruise Control:
Standard electronic cruise control system.
Parking Assistance:
Rear parking sensors were an available option on some trims.
Connectivity
Diagnostic Port:
OBD-II compliant diagnostic port, typically located under the dashboard, for engine and transmission diagnostics. Additional proprietary connectors for other modules.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 miles or 6 months, whichever comes first. (Refer to manual for specific driving conditions).
Transmission Fluid Change:
Every 30,000 miles or 24 months (recommended, though some argue for more frequent changes).
Coolant Change:
Every 30,000 miles or 24 months.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH (synthetic blend recommended).
Engine Oil Capacity:
Approximately 6.7 liters (7.1 US quarts) with filter change.
Coolant Type:
Ethylene Glycol based coolant, typically a green OAT (Organic Acid Technology) type. Consult manual for precise specification.
Brake Fluid Type:
DOT 4 (or DOT 3 if specified by manufacturer).
Known Issues
Eas:
Electronic Air Suspension (EAS) system is prone to leaks from air springs, compressor failures, and control unit issues. This manual will detail diagnosis and repair.
Head Gaskets:
The aluminum block V8 engines can be susceptible to head gasket failure, particularly on earlier models or if overheated. Manual covers inspection and replacement.
Harmonic Balancer:
The crankshaft harmonic balancer can degrade, leading to pulley wobble and potential belt issues. Manual covers inspection and replacement.
Becm:
Body Electrical Control Module (BECM) can exhibit intermittent issues or failure, affecting various electrical functions. Diagnostic procedures are critical.
📚 Vehicle History
Brand Heritage
Heritage:
Land Rover, established in 1948, has a storied history of producing rugged, go-anywhere vehicles, with the Range Rover series originating in 1970 as the world's first luxury 4x4.
Model Evolution
Generation P38A:
The P38A (1995-2001) was the second generation Range Rover, evolving from the classic 'Classic' model. It introduced significant technological advancements, most notably the Electronic Air Suspension (EAS) and updated powertrains.
Production
Manufacturing Location:
Solihull, West Midlands, United Kingdom
Production Years P38A:
1994 (model year 1995) to 2001
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Consistently recognized for its exceptional off-road capability and luxury appointments, making it a benchmark in the luxury SUV segment during its production run.
Ratings
Consumer Satisfaction:
While not always topping reliability surveys due to the complexity of its systems, it was highly regarded for its luxury and capability by owners who understood its maintenance needs.
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