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DAIHATSU TERIOS J102 Service Repair Manual 2000-2005

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J102 Series Production Years Covered: 2000-2005 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Small families, urban dwellers, light off-road enthusiasts Competitive Analysis Key Competitors Era: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero/Montero io Key Features Selling Points: Compact dimensions, capable 4WD system, fuel efficiency, affordability, practicality for its size Manual Value Proposition Benefit To Owner: Enables DIY maintenance and repairs, accurate diagnostics, cost savings on labor, proper upkeep for longevity 📋 Manual Details Coverage Areas Primary Coverage: All models and variations of the Daihatsu Terios J102 series Geographic Coverage: Global (specifications applicable to models sold worldwide) Page Count Estimated Page Count: Extensive (typically 1000+ pages for comprehensive workshop manuals) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, lubrication, cooling, exhaust, engine management (ECU) Drivetrain: Manual transmission, automatic transmission, transfer case, differentials (front and rear), drive shafts, CV joints Chassis: Suspension (front and rear), steering system, braking system (ABS included), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrumentation, power accessories, body electrical, engine control sensors, SRS (Airbag) system Body: Exterior body panels, interior trim, doors, windows, glass, bumpers, seating, HVAC system, body sealing Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics Repair: Component removal, disassembly, inspection, repair, reassembly, and installation procedures Overhaul: Engine overhaul, transmission overhaul, differential overhaul Alignment And Adjustment: Wheel alignment specifications, steering system adjustments, brake adjustments Technical Depth Depth: Comprehensive (covers from basic fluid checks to complete engine/transmission rebuilds) Detail Level: Professional workshop level, including detailed diagrams, torque specifications, and service procedures 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable (allows for quick finding of specific information) Printability: Printable (allows users to print specific sections or the entire manual) Print Quality Image Resolution: High-resolution graphics and diagrams for clarity Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence) Displacement: 1.5 liters (1495 cc) Performance Horsepower Ps: Approx. 109 PS (107 hp) @ 6000 rpm Torque Nm: Approx. 14.4 kgf·m (141 Nm) @ 4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Engine Control Unit (ECU) with OBD-II diagnostics 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drive System: Selectable 4WD (Four-Wheel Drive) with center differential lock Transfer Case: Two-speed transfer case (in some configurations) with high and low range 📐 Dimensions Exterior Length Mm: Approx. 3875 mm Width Mm: Approx. 1615 mm Height Mm: Approx. 1695 mm Wheelbase Mm: Approx. 2430 mm Weights Curb Weight Kg: Approx. 1100-1200 kg (depending on transmission and drivetrain) Gross Vehicle Weight Rating Kg: Approx. 1600 kg 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and testing agency; generally considered to have basic safety features for its class and era. Active Features ABS: Anti-lock Braking System (ABS) - available on select models/trims Ebd: Electronic Brakeforce Distribution (EBD) - often paired with ABS Passive Features Airbags: Driver and front passenger airbags (standard on most models) Seatbelts: 3-point seatbelts with pretensioners for front occupants 💡 Technology Features Infotainment Entertainment System: Basic AM/FM radio with CD player, some models may have upgraded sound systems. Aux input or Bluetooth generally not standard. Driver Assistance Cruise Control: Available on higher trim levels or as an optional accessory. Connectivity Connectivity Options: Limited; typically no built-in Bluetooth or advanced smartphone integration from factory. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km). Spark Plug Replacement: Every 60,000-100,000 miles (96,000-160,000 km), depending on spark plug type (e.g., iridium). Timing Belt Replacement: This engine (3SZ-VE) uses a timing chain, which is generally maintenance-free unless issues arise. The manual would detail any inspection intervals. Fluid Specifications Engine Oil Grade: API SN or higher, SAE 5W-30 or 10W-30 (refer to manual for exact specification based on climate). Engine Oil Capacity Liters: Approx. 3.8 - 4.0 liters with filter change. Coolant Type: Ethylene glycol-based, long-life coolant (Toyota Super Long Life Coolant or equivalent). Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: API GL-4, SAE 75W-90 Transmission Fluid Automatic: Dexron III or equivalent (refer to manual for specific Toyota/Daihatsu ATF) Known Issues Common Problems: Minor oil leaks from valve cover gasket, occasional transmission synchromesh wear (manual), potential for ignition coil failure (similar to other EFI engines). 📚...
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DAIHATSU TERIOS J102 Service Repair Manual 2000-2005
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J102 Series
Production Years Covered:
2000-2005
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Mini SUV
Target Audience:
Small families, urban dwellers, light off-road enthusiasts
Competitive Analysis
Key Competitors Era:
Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero/Montero io
Key Features
Selling Points:
Compact dimensions, capable 4WD system, fuel efficiency, affordability, practicality for its size
Manual Value Proposition
Benefit To Owner:
Enables DIY maintenance and repairs, accurate diagnostics, cost savings on labor, proper upkeep for longevity
📋 Manual Details
Coverage Areas
Primary Coverage:
All models and variations of the Daihatsu Terios J102 series
Geographic Coverage:
Global (specifications applicable to models sold worldwide)
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for comprehensive workshop manuals)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, lubrication, cooling, exhaust, engine management (ECU)
Drivetrain:
Manual transmission, automatic transmission, transfer case, differentials (front and rear), drive shafts, CV joints
Chassis:
Suspension (front and rear), steering system, braking system (ABS included), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body electrical, engine control sensors, SRS (Airbag) system
Body:
Exterior body panels, interior trim, doors, windows, glass, bumpers, seating, HVAC system, body sealing
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics
Repair:
Component removal, disassembly, inspection, repair, reassembly, and installation procedures
Overhaul:
Engine overhaul, transmission overhaul, differential overhaul
Alignment And Adjustment:
Wheel alignment specifications, steering system adjustments, brake adjustments
Technical Depth
Depth:
Comprehensive (covers from basic fluid checks to complete engine/transmission rebuilds)
Detail Level:
Professional workshop level, including detailed diagrams, torque specifications, and service procedures
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable (allows for quick finding of specific information)
Printability:
Printable (allows users to print specific sections or the entire manual)
Print Quality
Image Resolution:
High-resolution graphics and diagrams for clarity
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence)
Displacement:
1.5 liters (1495 cc)
Performance
Horsepower Ps:
Approx. 109 PS (107 hp) @ 6000 rpm
Torque Nm:
Approx. 14.4 kgf·m (141 Nm) @ 4400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Engine Control Unit (ECU) with OBD-II diagnostics
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drive System:
Selectable 4WD (Four-Wheel Drive) with center differential lock
Transfer Case:
Two-speed transfer case (in some configurations) with high and low range
📐 Dimensions
Exterior
Length Mm:
Approx. 3875 mm
Width Mm:
Approx. 1615 mm
Height Mm:
Approx. 1695 mm
Wheelbase Mm:
Approx. 2430 mm
Weights
Curb Weight Kg:
Approx. 1100-1200 kg (depending on transmission and drivetrain)
Gross Vehicle Weight Rating Kg:
Approx. 1600 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency; generally considered to have basic safety features for its class and era.
Active Features
ABS:
Anti-lock Braking System (ABS) - available on select models/trims
Ebd:
Electronic Brakeforce Distribution (EBD) - often paired with ABS
Passive Features
Airbags:
Driver and front passenger airbags (standard on most models)
Seatbelts:
3-point seatbelts with pretensioners for front occupants
💡 Technology Features
Infotainment
Entertainment System:
Basic AM/FM radio with CD player, some models may have upgraded sound systems. Aux input or Bluetooth generally not standard.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an optional accessory.
Connectivity
Connectivity Options:
Limited; typically no built-in Bluetooth or advanced smartphone integration from factory.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Every 60,000-100,000 miles (96,000-160,000 km), depending on spark plug type (e.g., iridium).
Timing Belt Replacement:
This engine (3SZ-VE) uses a timing chain, which is generally maintenance-free unless issues arise. The manual would detail any inspection intervals.
Fluid Specifications
Engine Oil Grade:
API SN or higher, SAE 5W-30 or 10W-30 (refer to manual for exact specification based on climate).
Engine Oil Capacity Liters:
Approx. 3.8 - 4.0 liters with filter change.
Coolant Type:
Ethylene glycol-based, long-life coolant (Toyota Super Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-90
Transmission Fluid Automatic:
Dexron III or equivalent (refer to manual for specific Toyota/Daihatsu ATF)
Known Issues
Common Problems:
Minor oil leaks from valve cover gasket, occasional transmission synchromesh wear (manual), potential for ignition coil failure (similar to other EFI engines).
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is a Japanese automobile manufacturer specializing in small, fuel-efficient vehicles and kei cars. Founded in 1907, it is a subsidiary of Toyota Motor Corporation.
Model Evolution
Terios Generation 1:
The first-generation Terios (J100, J122, J132, J200 series) was launched in 1997 as a compact SUV. The J102 designation typically refers to specific engine/drivetrain configurations within this first generation.
Production
Manufacturing Locations:
Primarily Japan, with some production or assembly in other regions depending on market.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While specific awards for this generation may be scarce, the Terios was recognized for its compact utility and off-road capability in its segment.
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