Yamaha YFM 700 Grizzly 2000-2009 Service Repair Manual
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The YFM 700 Grizzly, produced from 2000 to 2009, stands as a testament to robust engineering and formidable off-road capability. Renowned for its powerful 686cc liquid-cooled engine, industry-leading automatic transmission with engine braking, and the versatile 2WD/4WD system with differential lock, this ATV was designed for demanding utility tasks and challenging terrains. Its Independent Front Suspension (IFS) contributes to superior ride quality and handling, solidifying its position as a premium, high-performance utility vehicle that competed effectively in its segment. The Grizzly line, with its rugged construction and a heritage of reliability, has consistently earned high owner satisfaction, underscoring its reputation as a dependable workhorse. This comprehensive Service and Repair Manual provides in-depth guidance for maintaining and repairing the YFM 700 Grizzly models from 2000 to 2009. It covers all essential systems, including the engine, fuel system, transmission, drivetrain, suspension, brakes, steering, and electrical systems, offering detailed procedures for scheduled maintenance, troubleshooting, diagnostics, and component repair or replacement. With clear, step-by-step instructions and essential technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: YFM 700 Grizzly Model Designation: ATV (All-Terrain Vehicle) Generation Generation: First Generation (2000-2009) Codes Model Codes Covered: Specific model codes vary by year and sub-model but are detailed within the manual. 👋 Introduction Market Position Positioning: The Yamaha YFM 700 Grizzly has historically been positioned as a premium, high-performance utility ATV, known for its robust build, powerful engine, and excellent off-road capability. Competitive Analysis Competitors: Competed directly with other major manufacturer's flagship utility ATVs such as the Polaris Sportsman, Can-Am Outlander, and Honda Foreman/Rancher series during its production run. Key Features Engine Power: Dominant 686cc liquid-cooled engine. Transmission: Industry-leading Ultramatic® automatic transmission with engine braking. Drivetrain: On-Command® 2WD/4WD system with differential lock. Suspension: Independent Front Suspension (IFS) for superior ride quality and handling. Durability: Renowned for its rugged construction and reliability in demanding conditions. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Yamaha YFM 700 Grizzly models from 2000 to 2009. Secondary Coverage: Maintenance, troubleshooting, diagnostics, and parts replacement. Page Count Estimated Page Count: Typically 400-600 pages for a complete service manual of this era and complexity. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the 700cc liquid-cooled, 4-stroke, SOHC engine, including disassembly, assembly, valve adjustments, piston/cylinder inspection, and more. Fuel System: Comprehensive coverage of the fuel injection system (EFI) components, fuel pump, injectors, throttle body, and fuel tank. Transmission: Detailed information on the Ultramatic® automatic transmission, including CVT belt inspection/replacement, drive clutch, driven clutch, gear case, and lubrication. Drivetrain: Coverage of 2WD/4WD system engagement, front differential, rear differential, drive shafts, and CV joints. Suspension: Front and rear suspension systems, including independent front suspension (IFS), rear swingarm, shock absorbers, springs, and alignment procedures. Brakes: Front and rear hydraulic disc brake systems, including brake calipers, master cylinders, brake lines, fluid replacement, bleeding, and pad replacement. Steering: Steering system components, including handle bars, steering shaft, tie rods, and steering knuckle servicing. Electrical System: Full electrical system coverage, including battery, starter motor, alternator, ignition system, lighting, wiring diagrams, fuses, relays, and ECU (Engine Control Unit). Cooling System: Radiator, fan, water pump, coolant hoses, and thermostat service and maintenance. Body And Frame: Body panels, fenders, seat, handlebars, and frame inspection and service. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, and general upkeep. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault codes, and symptom analysis. Repair: Step-by-step instructions for component removal, repair, reassembly, and adjustment for all major vehicle systems. Diagnostics: Diagnostic flowcharts, error code interpretation, and testing procedures for electrical and mechanical components. Specifications: Detailed technical specifications, torque values, clearances, fluid capacities, and wear limits. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and filter changes to complete engine rebuilds, transmission overhauls, and advanced electrical system diagnostics. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Print Quality: High-resolution digital reproduction of original factory service manual content. Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, 4-valve Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 8.4:1 (Typical for this generation) Performance Horsepower: Approximately 45-50 HP (at crankshaft, figures may vary slightly by year and dyno) Torque: Approximately 42-45 lb-ft (at crankshaft, figures may vary slightly by year and dyno) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body (specific model varies by year) Fuel Type: Unleaded gasoline, 87 octane or higher recommended Lubrication Oil Type: Yamalube 4 (or...
The YFM 700 Grizzly, produced from 2000 to 2009, stands as a testament to robust engineering and formidable off-road capability. Renowned for its powerful 686cc liquid-cooled engine, industry-leading automatic transmission with engine braking, and the versatile 2WD/4WD system with differential lock, this ATV was designed for demanding utility tasks and challenging terrains. Its Independent Front Suspension (IFS) contributes to superior ride quality and handling, solidifying its position as a premium, high-performance utility vehicle that competed effectively in its segment. The Grizzly line, with its rugged construction and a heritage of reliability, has consistently earned high owner satisfaction, underscoring its reputation as a dependable workhorse.
This comprehensive Service and Repair Manual provides in-depth guidance for maintaining and repairing the YFM 700 Grizzly models from 2000 to 2009. It covers all essential systems, including the engine, fuel system, transmission, drivetrain, suspension, brakes, steering, and electrical systems, offering detailed procedures for scheduled maintenance, troubleshooting, diagnostics, and component repair or replacement. With clear, step-by-step instructions and essential technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM 700 Grizzly
Model Designation:
ATV (All-Terrain Vehicle)
Generation
Generation:
First Generation (2000-2009)
Codes
Model Codes Covered:
Specific model codes vary by year and sub-model but are detailed within the manual.
👋 Introduction
Market Position
Positioning:
The Yamaha YFM 700 Grizzly has historically been positioned as a premium, high-performance utility ATV, known for its robust build, powerful engine, and excellent off-road capability.
Competitive Analysis
Competitors:
Competed directly with other major manufacturer's flagship utility ATVs such as the Polaris Sportsman, Can-Am Outlander, and Honda Foreman/Rancher series during its production run.
Key Features
Engine Power:
Dominant 686cc liquid-cooled engine.
Transmission:
Industry-leading Ultramatic® automatic transmission with engine braking.
Drivetrain:
On-Command® 2WD/4WD system with differential lock.
Suspension:
Independent Front Suspension (IFS) for superior ride quality and handling.
Durability:
Renowned for its rugged construction and reliability in demanding conditions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Yamaha YFM 700 Grizzly models from 2000 to 2009.
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, and parts replacement.
Page Count
Estimated Page Count:
Typically 400-600 pages for a complete service manual of this era and complexity.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the 700cc liquid-cooled, 4-stroke, SOHC engine, including disassembly, assembly, valve adjustments, piston/cylinder inspection, and more.
Fuel System:
Comprehensive coverage of the fuel injection system (EFI) components, fuel pump, injectors, throttle body, and fuel tank.
Transmission:
Detailed information on the Ultramatic® automatic transmission, including CVT belt inspection/replacement, drive clutch, driven clutch, gear case, and lubrication.
Drivetrain:
Coverage of 2WD/4WD system engagement, front differential, rear differential, drive shafts, and CV joints.
Suspension:
Front and rear suspension systems, including independent front suspension (IFS), rear swingarm, shock absorbers, springs, and alignment procedures.
Brakes:
Front and rear hydraulic disc brake systems, including brake calipers, master cylinders, brake lines, fluid replacement, bleeding, and pad replacement.
Steering:
Steering system components, including handle bars, steering shaft, tie rods, and steering knuckle servicing.
Electrical System:
Full electrical system coverage, including battery, starter motor, alternator, ignition system, lighting, wiring diagrams, fuses, relays, and ECU (Engine Control Unit).
Cooling System:
Radiator, fan, water pump, coolant hoses, and thermostat service and maintenance.
Body And Frame:
Body panels, fenders, seat, handlebars, and frame inspection and service.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault codes, and symptom analysis.
Repair:
Step-by-step instructions for component removal, repair, reassembly, and adjustment for all major vehicle systems.
Diagnostics:
Diagnostic flowcharts, error code interpretation, and testing procedures for electrical and mechanical components.
Comprehensive, covering everything from basic fluid checks and filter changes to complete engine rebuilds, transmission overhauls, and advanced electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Print Quality:
High-resolution digital reproduction of original factory service manual content.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 4-valve
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
8.4:1 (Typical for this generation)
Performance
Horsepower:
Approximately 45-50 HP (at crankshaft, figures may vary slightly by year and dyno)
Torque:
Approximately 42-45 lb-ft (at crankshaft, figures may vary slightly by year and dyno)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body (specific model varies by year)
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40, API SG, SF, SH, SJ, SL or SM
Oil Capacity With Filter:
Approximately 2.30 L (2.4 US qt)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition) with electronic advance
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Permanent type antifreeze, 50/50 mix of ethylene glycol and distilled water
🔧 Transmission
Standard
Transmission Type:
Ultramatic® V-belt automatic transmission with forward, neutral, reverse, and park
Features
Engine Braking:
Provides constant drive, smooth acceleration, and excellent engine braking on descents.
Drive Clutch:
Centrifugal clutch with V-belt
Driven Clutch:
Adjustable V-belt pulley system
Gear Reduction Ratios:
Specific ratios detailed in manual for low and high range gears.
Lubrication
Gear Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Gear Oil Capacity:
Approximately 0.35 L (0.37 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2070 mm (81.5 in)
Width:
Approx. 1165 mm (45.9 in)
Height:
Approx. 1150 mm (45.3 in)
Wheelbase:
Approx. 1280 mm (50.4 in)
Ground Clearance:
Approx. 270 mm (10.6 in)
Weights
Dry Weight:
Approx. 275 kg (606 lbs)
Curb Weight:
Approx. 290 kg (639 lbs) (with all necessary fluids and a full tank of fuel)
Towing Capacity:
Approx. 600 kg (1,322 lbs)
Rack Capacity Front:
Approx. 50 kg (110 lbs)
Rack Capacity Rear:
Approx. 90 kg (198 lbs)
🛡️ Safety Features
Ratings
Atv Safety:
ATVs are inherently different from cars; safety is paramount and requires rider skill, proper protective gear (helmet, goggles, gloves, boots, long sleeves/pants), and adherence to safe riding practices. The manual will detail operational safety procedures.
Active Features
Engine Braking:
Provides enhanced control during deceleration and on descents.
4Wd Differential Lock:
Enhances traction in challenging terrain.
Passive Features
Brakes:
Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear) with parking brake mechanism.
Designed for rider comfort and control, including well-placed handlebars and seating position.
💡 Technology Features
Infotainment
Infotainment Systems:
This era of utility ATVs did not typically feature complex infotainment systems. Focus is on functional instrumentation.
Driver Assistance
Driver Assistance:
Basic rider aids include the Ultramatic® transmission with engine braking and the On-Command® 4WD system. No electronic driver aids like traction control or ABS were standard.
Connectivity
Connectivity:
No integrated connectivity features like Bluetooth or smartphone integration.
Instrumentation
Instrument Cluster:
Digital LCD display with speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, and warning lights for engine, oil, and battery.
🔧 Maintenance
Service Intervals
Initial Service:
Typically at 100 km (60 miles) or 1 month, covering checks of nuts/bolts, oil levels, chain tension (if applicable to rear drive models), and basic adjustments.
Regular Maintenance:
Detailed intervals for oil changes (e.g., every 1000 km or 6 months), air filter cleaning/replacement, spark plug inspection, valve clearance checks (e.g., every 4000 km or 2 years), brake fluid replacement, coolant replacement, and CVT belt inspection.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40, API SG, SF, SH, SJ, SL or SM
Gear Oil:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Coolant:
Permanent type antifreeze, 50/50 mix of ethylene glycol and distilled water
Known Issues
Common Wear Items:
CVT belt wear, wheel bearing wear, spark plug fouling (especially with aggressive use), suspension component wear (bushings, ball joints) due to off-road conditions.
Potential Faults:
EFI system sensor issues (e.g., throttle position sensor, intake air sensor), starter motor reliability, water ingress into electrical connectors if not properly sealed.
Torque Values
Engine Oil Drain Plug:
Approximately 30 Nm (22 lb-ft)
Wheel Lug Nuts:
Approximately 50 Nm (36 lb-ft) (Tighten in a star pattern)
📚 Vehicle History
Brand Heritage
Yamaha Atv:
Yamaha has a long and respected history in ATV manufacturing, dating back to the introduction of the first production ATV, the Yamaha YT125 Tri-Moto, and the Yamaha YFM250R in the early 1980s. Yamaha is known for innovation and reliable off-road vehicles.
Model Evolution
Grizzly Lineage:
The YFM 700 Grizzly replaced the highly successful YFM660 Grizzly. It represented a significant step forward with its larger displacement engine, EFI, and refined chassis, establishing itself as a benchmark in the utility ATV segment.
Production
Production Years:
2000-2009 (This manual covers this specific generation).
Manufacturing Location:
Primarily manufactured in Japan and/or USA by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2000-2009 YFM 700 Grizzly may not be widely publicized, the Grizzly line has consistently received high marks from ATV enthusiasts and publications for its performance, durability, and utility. It was often cited as a top-tier choice in the utility ATV market.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to the model's robust engineering and reliability, often praised for its 'workhorse' capabilities.
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