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2001-2002 Mitsubishi Lancer EVO 7 Service Repair Workshop Manual 2001 2002

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Year: 2001-2002 Codes Chassis Code: CT9A 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Competitors: Subaru Impreza WRX STI, Honda Civic Type R (EK9/EP3), Ford Focus RS Mk1 Key Features Driving Dynamics: Advanced All-Wheel Drive (AWC), Active Yaw Control (AYC), helical front LSD, limited-slip rear differential (LSD) Performance Engine: Iconic 4G63T 2.0L DOHC Turbocharged Inline-4 Competitive Analysis Unique Selling Points: Exceptional handling, potent turbocharged engine, sophisticated AWD system, rally-bred heritage 📋 Manual Details Coverage Areas Primary Markets: Japan, Europe, Australia (specific markets may vary) Page Count Estimated Pages: 1500-2000+ (typical for a comprehensive workshop manual) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (Japanese original, with English translation common for such manuals) Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), transmission, drivetrain, fuel system, exhaust system Chassis: Suspension (front and rear), steering system, braking system, wheels and tires Electrical: Ignition system, starting and charging, lighting, instrumentation, audio, HVAC controls, body electrical, ECUs, wiring diagrams Body: Body structure, exterior panels, interior trim, glass, doors, seals, paint and coatings Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Repair: Step-by-step instructions for component removal, installation, and repair for all major systems Diagnostics: On-board diagnostics (OBD-II), error code definitions, component testing, sensor readings Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including detailed torque specifications and alignment procedures 📊 Manual Specifications File Format Digital Format: PDF Print Quality Resolution: High-resolution scans, ensuring clarity of text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Configuration: 2.0L DOHC turbocharged inline-4, cast-iron block, aluminum head Performance Horsepower Ps: 280 PS (276 bhp) @ 6500 rpm (JDM/European spec, often higher in some markets/tunable variants) Torque Nm: 373 Nm (275 lb-ft) @ 3000 rpm (JDM/European spec) Fuel System Injection Type: Multi-point fuel injection (MPI), Sequential Electronic Fuel Injection (SEFI) Turbocharger: Mitsubishi TD05HR-16G turbocharger with twin-scroll housing Technical Details Bore X Stroke Mm: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Valvetrain: DOHC, 16 valves, timing belt driven 🔧 Transmission Standard Transmission Type: 6-speed manual transmission (Getrag/Mitsubishi MR-B series) Optional Transmission Type: None (6-speed manual was standard) Features Clutch Type: Hydraulically operated, single dry plate clutch AWD System: Advanced S-AYC (Super Active Yaw Control) system for rear differential, Helical limited-slip front differential 📐 Dimensions Exterior Length Mm: 4400 Width Mm: 1770 Height Mm: 1400 Wheelbase Mm: 2600 Weights Curb Weight Kg: 1400-1450 (approx., depending on market and options) Gross Weight Kg: 1770 (approx.) 🛡️ Safety Features Ratings Crash Test Compliance: Compliant with prevailing safety standards of respective markets (e.g., JNCAP, Euro NCAP where applicable, though specific ratings may vary by year/region) Active Features Braking: AP Racing 4-piston front calipers, Brembo 2-piston rear calipers, ABS Traction Control: AYC (Active Yaw Control), ACD (Active Center Differential), Traction Control System (TCS) (depending on market/spec) Passive Features Airbags: Driver and front passenger airbags Body Structure: Reinforced chassis and body structure for rigidity and impact absorption 💡 Technology Features Infotainment Audio System: Factory CD/radio system with optional premium sound (speakers/amplifier may vary) Climate Control: Manual or automatic climate control (depending on trim level) Driver Assistance ABS: Standard Anti-lock Braking System Traction Control: Standard (integrated with AYC/ACD) Connectivity OBD Ii: Equipped with OBD-II diagnostic port for engine management and emissions monitoring 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km or 6 months (whichever comes first), using high-quality synthetic oil Timing Belt: Replace every 90,000 km or 72 months Fluid Specifications Engine Oil Type: API SG/SH or ACEA A2/A3, SAE 10W-40 or 10W-30 (check owner's manual for specific climate recommendations) Coolant Type: Mitsubishi Super Long Life Coolant (LLC) or equivalent (50/50 mix with distilled water) Transmission Fluid Type: Gear oil GL-4, SAE 75W-90 (for manual transmission) Differentials Fluid Type: Hypoid gear oil GL-5, SAE 80W-90 (for front and rear differentials, specific AYC fluid for rear differential) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine: Potential for piston ring land failure under extreme sustained load (common in heavily modified engines), turbocharger wear Ayc System: AYC pump failure or leaks, sensor issues Suspension: Wear on bushings and ball joints due to performance driving 📚 Vehicle History Brand Heritage Rally Legacy: Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) cars Model Evolution Seventh Generation: The EVO VII marked a significant evolution with improved handling, a stronger engine, and refined electronics over the EVO VI Production Production Period: 2001-2002 Manufacturing Location: Mizushima Plant, Kurashiki, Okayama, Japan 🏆 Awards & Recognition Recognitions Rally Homologation: Built to homologate the Lancer Evolution for the World Rally Championship, inheriting...
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2001-2002 Mitsubishi Lancer EVO 7 Service Repair Workshop Manual 2001 2002
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VII
Year:
2001-2002
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Segment:
Performance Compact Sedan / Rally Homologation Special
Competitors:
Subaru Impreza WRX STI, Honda Civic Type R (EK9/EP3), Ford Focus RS Mk1
Key Features
Driving Dynamics:
Advanced All-Wheel Drive (AWC), Active Yaw Control (AYC), helical front LSD, limited-slip rear differential (LSD)
Performance Engine:
Iconic 4G63T 2.0L DOHC Turbocharged Inline-4
Competitive Analysis
Unique Selling Points:
Exceptional handling, potent turbocharged engine, sophisticated AWD system, rally-bred heritage
📋 Manual Details
Coverage Areas
Primary Markets:
Japan, Europe, Australia (specific markets may vary)
Page Count
Estimated Pages:
1500-2000+ (typical for a comprehensive workshop manual)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (Japanese original, with English translation common for such manuals)
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63T), transmission, drivetrain, fuel system, exhaust system
Chassis:
Suspension (front and rear), steering system, braking system, wheels and tires
Electrical:
Ignition system, starting and charging, lighting, instrumentation, audio, HVAC controls, body electrical, ECUs, wiring diagrams
Body:
Body structure, exterior panels, interior trim, glass, doors, seals, paint and coatings
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component removal, installation, and repair for all major systems
Diagnostics:
On-board diagnostics (OBD-II), error code definitions, component testing, sensor readings
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including detailed torque specifications and alignment procedures
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Resolution:
High-resolution scans, ensuring clarity of text and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Configuration:
2.0L DOHC turbocharged inline-4, cast-iron block, aluminum head
Performance
Horsepower Ps:
280 PS (276 bhp) @ 6500 rpm (JDM/European spec, often higher in some markets/tunable variants)
Torque Nm:
373 Nm (275 lb-ft) @ 3000 rpm (JDM/European spec)
Fuel System
Injection Type:
Multi-point fuel injection (MPI), Sequential Electronic Fuel Injection (SEFI)
Turbocharger:
Mitsubishi TD05HR-16G turbocharger with twin-scroll housing
Technical Details
Bore X Stroke Mm:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Valvetrain:
DOHC, 16 valves, timing belt driven
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission (Getrag/Mitsubishi MR-B series)
Optional
Transmission Type:
None (6-speed manual was standard)
Features
Clutch Type:
Hydraulically operated, single dry plate clutch
AWD System:
Advanced S-AYC (Super Active Yaw Control) system for rear differential, Helical limited-slip front differential
📐 Dimensions
Exterior
Length Mm:
4400
Width Mm:
1770
Height Mm:
1400
Wheelbase Mm:
2600
Weights
Curb Weight Kg:
1400-1450 (approx., depending on market and options)
Gross Weight Kg:
1770 (approx.)
🛡️ Safety Features
Ratings
Crash Test Compliance:
Compliant with prevailing safety standards of respective markets (e.g., JNCAP, Euro NCAP where applicable, though specific ratings may vary by year/region)
Active Features
Braking:
AP Racing 4-piston front calipers, Brembo 2-piston rear calipers, ABS
Traction Control:
AYC (Active Yaw Control), ACD (Active Center Differential), Traction Control System (TCS) (depending on market/spec)
Passive Features
Airbags:
Driver and front passenger airbags
Body Structure:
Reinforced chassis and body structure for rigidity and impact absorption
💡 Technology Features
Infotainment
Audio System:
Factory CD/radio system with optional premium sound (speakers/amplifier may vary)
Climate Control:
Manual or automatic climate control (depending on trim level)
Driver Assistance
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard (integrated with AYC/ACD)
Connectivity
OBD Ii:
Equipped with OBD-II diagnostic port for engine management and emissions monitoring
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 6 months (whichever comes first), using high-quality synthetic oil
Timing Belt:
Replace every 90,000 km or 72 months
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3, SAE 10W-40 or 10W-30 (check owner's manual for specific climate recommendations)
Coolant Type:
Mitsubishi Super Long Life Coolant (LLC) or equivalent (50/50 mix with distilled water)
Transmission Fluid Type:
Gear oil GL-4, SAE 75W-90 (for manual transmission)
Differentials Fluid Type:
Hypoid gear oil GL-5, SAE 80W-90 (for front and rear differentials, specific AYC fluid for rear differential)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine:
Potential for piston ring land failure under extreme sustained load (common in heavily modified engines), turbocharger wear
Ayc System:
AYC pump failure or leaks, sensor issues
Suspension:
Wear on bushings and ball joints due to performance driving
📚 Vehicle History
Brand Heritage
Rally Legacy:
Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) cars
Model Evolution
Seventh Generation:
The EVO VII marked a significant evolution with improved handling, a stronger engine, and refined electronics over the EVO VI
Production
Production Period:
2001-2002
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Rally Homologation:
Built to homologate the Lancer Evolution for the World Rally Championship, inheriting its performance DNA
Ratings
Performance Reviews:
Consistently praised by automotive journalists for its class-leading handling and acceleration
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