Mitsubishi Lancer Evolution 7 2001-2002 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Code: CT9A Chassis Code: CT9A Generation Generation Number: VII Generation Code: Evo 7 Codes Production Years Covered: 2001, 2002 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, Performance Drivers, DIY Mechanics, Professional Technicians Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Lancia Delta Integrale Key Features Vehicle Philosophy: Rally-bred performance, advanced all-wheel-drive technology, driver-focused cockpit. Manual Value Proposition: Enables owners to perform advanced maintenance, diagnostics, and repairs, significantly reducing reliance on specialized workshops and preserving the vehicle's performance potential. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Page Count Estimated Page Count: Over 1500 Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Manual & Automatic), Drivetrain (All-Wheel Drive System, Differentials) Chassis: Suspension, Steering, Brakes (ABS, EBD), Wheels & Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instruments & Gauges, Audio System, HVAC Controls, Power Accessories Body And Interior: Exterior Panels, Interior Trim, Seats, Airbags, Climate Control System Engine Management: Fuel Injection, Ignition System, Emissions Control, Turbocharging System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnosis: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis Repair: Component Removal & Installation, Overhaul Procedures, Component Reassembly Specifications And Tolerances: Torque Specifications, Clearances, Measurements for all major components Wiring Diagrams: Complete Electrical Schematics for all vehicle systems Technical Depth Depth: Comprehensive from basic adjustments to complete engine and transmission rebuilds, including advanced diagnostics and troubleshooting for specialized systems like AYC. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable content for quick information retrieval Print Quality Resolution: High-resolution, suitable for printing detailed diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Configuration: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Ps: 280 PS @ 6500 rpm Torque Nm: 387 Nm @ 3500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Premium Gasoline (95 RON or higher recommended) Cooling System Cooling Type: Water-cooled, pressurized system Turbocharging Turbocharger Model: Mitsubishi TD05H-16G (or similar variant) Intercooler: Air-to-Air Front-Mounted Intercooler (FMIC) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: Optional 5-Speed Automatic (less common) Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Center Differential: Mechanical Limited Slip Center Differential (CLSD) Rear Differential: Mechanical Limited Slip Rear Differential (LSD) Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (Check manual for specific Mitsubishi recommendation) Transfer Case Fluid: API GL-4 or GL-5, SAE 75W-90 (Check manual for specific Mitsubishi recommendation) Ayc Fluid: Specific AYC fluid (refer to manual for part number and type) 📐 Dimensions Exterior Length: 4435 mm (174.6 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Front Track: 1500 mm (59.1 in) Rear Track: 1505 mm (59.3 in) Weights Curb Weight: Approx. 1400 kg (3086 lbs) - varies by specification Gross Vehicle Weight Rating: Refer to vehicle VIN plate/manual Towing Capacity: Not Recommended / Not Specified 🛡️ Safety Features Ratings Us NHTSA Rating: Not specifically rated for this era in a comparable format, but known for robust construction. Jncsa Rating: Refer to Japanese NCAP data if available for the period. Active Features Braking System: Four-wheel Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD) Stability Control: Active Yaw Control (AYC) system enhances cornering stability and traction. Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Three-point ELR seatbelts with pretensioners Body Structure: Reinforced chassis and safety cell construction. 💡 Technology Features Infotainment Audio System: Factory AM/FM CD player with 4 or 6 speakers. Aftermarket head unit upgrades are common. Display: Basic digital display for climate control, clock, and odometer. No central infotainment screen. Driver Assistance ABS: Standard Anti-lock Braking System (ABS). Ebd: Standard Electronic Brakeforce Distribution (EBD). Connectivity Oem Connectivity: Limited to basic radio functions. No Bluetooth or USB connectivity from factory. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (depending on driving conditions). Air Filter Replacement: Every 15,000 - 20,000 miles (24,000 - 32,000 km) Spark Plug Replacement: Every 30,000 - 40,000 miles (48,000 - 64,000 km) for standard plugs, longer for iridium. Timing Belt Replacement: Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 7-10 years (critical component, often recommended sooner). Fluid Specifications Engine Oil Type: Synthetic SAE 10W-30 or 10W-40 (API SN/SM or ILSAC GF-5/GF-4) - check manual for exact spec and viscosity based on climate. Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter change Coolant Type: Ethylene Glycol-based...
Enables owners to perform advanced maintenance, diagnostics, and repairs, significantly reducing reliance on specialized workshops and preserving the vehicle's performance potential.
Torque Specifications, Clearances, Measurements for all major components
Wiring Diagrams:
Complete Electrical Schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive from basic adjustments to complete engine and transmission rebuilds, including advanced diagnostics and troubleshooting for specialized systems like AYC.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable content for quick information retrieval
Print Quality
Resolution:
High-resolution, suitable for printing detailed diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Configuration:
Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower Ps:
280 PS @ 6500 rpm
Torque Nm:
387 Nm @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Premium Gasoline (95 RON or higher recommended)
Cooling System
Cooling Type:
Water-cooled, pressurized system
Turbocharging
Turbocharger Model:
Mitsubishi TD05H-16G (or similar variant)
Intercooler:
Air-to-Air Front-Mounted Intercooler (FMIC)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
Optional 5-Speed Automatic (less common)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
Center Differential:
Mechanical Limited Slip Center Differential (CLSD)
Rear Differential:
Mechanical Limited Slip Rear Differential (LSD)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (Check manual for specific Mitsubishi recommendation)
Transfer Case Fluid:
API GL-4 or GL-5, SAE 75W-90 (Check manual for specific Mitsubishi recommendation)
Ayc Fluid:
Specific AYC fluid (refer to manual for part number and type)
📐 Dimensions
Exterior
Length:
4435 mm (174.6 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Front Track:
1500 mm (59.1 in)
Rear Track:
1505 mm (59.3 in)
Weights
Curb Weight:
Approx. 1400 kg (3086 lbs) - varies by specification
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate/manual
Towing Capacity:
Not Recommended / Not Specified
🛡️ Safety Features
Ratings
Us NHTSA Rating:
Not specifically rated for this era in a comparable format, but known for robust construction.
Jncsa Rating:
Refer to Japanese NCAP data if available for the period.
Active Features
Braking System:
Four-wheel Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD)
Stability Control:
Active Yaw Control (AYC) system enhances cornering stability and traction.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Three-point ELR seatbelts with pretensioners
Body Structure:
Reinforced chassis and safety cell construction.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM CD player with 4 or 6 speakers. Aftermarket head unit upgrades are common.
Display:
Basic digital display for climate control, clock, and odometer. No central infotainment screen.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS).
Ebd:
Standard Electronic Brakeforce Distribution (EBD).
Connectivity
Oem Connectivity:
Limited to basic radio functions. No Bluetooth or USB connectivity from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (depending on driving conditions).
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km)
Spark Plug Replacement:
Every 30,000 - 40,000 miles (48,000 - 64,000 km) for standard plugs, longer for iridium.
Timing Belt Replacement:
Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 7-10 years (critical component, often recommended sooner).
Fluid Specifications
Engine Oil Type:
Synthetic SAE 10W-30 or 10W-40 (API SN/SM or ILSAC GF-5/GF-4) - check manual for exact spec and viscosity based on climate.
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change
Coolant Type:
Ethylene Glycol-based Antifreeze, Mitsubishi 'Dia Queen' Super Long Life Coolant or equivalent (typically pink).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Reliability:
Generally robust 4G63T, but prone to ring land failure under extreme heat or detonation. Regular oil changes and good fueling are critical.
Turbocharger:
Bearing wear, seal failure leading to oil consumption or smoke. Proper cool-down procedures are essential.
Ayc Pump:
AYC pump failure or leaks can lead to loss of active yaw control functionality. Fluid levels must be maintained.
Clutch:
Wear on clutch components, especially if driven aggressively. Clutch release bearing can fail.
Rust Corrosion:
Common in older vehicles, particularly in areas prone to salt or moisture. Check wheel arches, sills, and undercarriage.
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) program, homologated for Group A racing.
Model Evolution
Previous Generation:
Lancer Evolution VI (Evo 6), known for its iconic Tommi Mäkinen Edition.
Key Changes From Evo6:
Revised aerodynamics, upgraded AYC system, improved suspension geometry, stronger chassis reinforcements, new helical front LSD, and updated interior styling.
Subsequent Generation:
Lancer Evolution VIII (Evo 8), which introduced the 6-speed transmission and further chassis refinements.
Production
Manufacturing Location:
Japan
Production Period:
2001-2003 (Model Year 2001-2002 production)
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently lauded by automotive journalists and enthusiasts for its exceptional handling, AWD grip, and rally-inspired performance, often cited as a benchmark in its class.
Rally Homologation Status:
Certified for Group A Rallying, making it a sought-after platform for motorsport enthusiasts.
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