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2001-2002 Subaru Forester Service Repair Manual ( 01 02 )

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2001-2002 Codes Chassis Codes: SF5, SF9 Generation Generation: Second Generation (SG) 👋 Introduction Market Position Market Position: Compact Crossover SUV, positioned as a practical and versatile vehicle with Subaru's signature Symmetrical All-Wheel Drive (AWD) system, appealing to families and outdoor enthusiasts. The 2001-2002 models represent the early production years of the second generation, building on the success of the first. Competitive Analysis Competitive Analysis: Competed against vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, and Mazda Tribute. The Forester distinguished itself with its standard AWD, higher ground clearance compared to some rivals, and a reputation for durability and reliability, particularly in adverse weather conditions. Key Features Key Features: Standard Symmetrical All-Wheel Drive, boxer engine configuration, spacious interior for its class, excellent visibility, refined ride quality for an SUV. 📋 Manual Details Coverage Areas Coverage Areas: Complete Service and Repair Page Count Page Count: Estimated to be over 1000 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Systems Covered: Routine Maintenance, Engine Mechanical (Block, Head, Valve Train, Lubrication), Cooling System, Fuel System, Emissions Control, Intake and Exhaust Systems, Ignition System, Transaxle (Manual & Automatic), Clutch, Differential, Driveshaft, Steering System, Suspension System, Brake System (including ABS), Body and Chassis, Electrical System (including SRS/Airbag), HVAC (Heater, Air Conditioning, Automatic Climate Control), Wiring Diagrams Procedures Included Procedures Included: Tune-ups, Engine Removal/Installation, Cylinder Head Overhaul, Valve Timing Procedures, Chain & Gear Replacement, General Removal & Installation, Safety Precautions, Special Tool Usage, Tensioner Adjustments, Tightening Torques, Timing Marks, Tensioner Release & Reset Methods, Chain Routing, Sprocket/Gear Valve Timing Marks, Air Conditioning Service, Exhaust System Repair, Emissions Control Diagnosis and Repair, Steering System Repair, Brake System Maintenance and Repair, Suspension Component Replacement, Electrical Component Testing and Repair, SRS System Diagnosis and Repair Technical Depth Technical Depth: Comprehensive, covering basic maintenance to detailed engine and transmission overhaul and diagnostics, including advanced electrical system troubleshooting and wiring schematics. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Quality (printable) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: 2.5L EJ25 SOHC Naturally Aspirated Boxer-4 Primary Engine Variant: 2.5L EJ25 DOHC Turbocharged (Forester STI / GT Edition in some markets, though less common for standard US models) Performance Horsepower 2 5L Sohc Na: Approx. 165 hp @ 5,600 rpm Torque 2 5L Sohc Na: Approx. 166 lb-ft @ 4,000 rpm Horsepower 2 5L DOHc Turbo: Approx. 210-230 hp (market dependent) Torque 2 5L DOHc Turbo: Approx. 230-240 lb-ft (market dependent) Fuel System Fuel System: Electronic Fuel Injection (EFI) Engine Layout Engine Layout: Horizontally Opposed (Boxer) Engine Codes Engine Codes: EJ251 (SOHC NA), EJ255/EJ257 (DOHC Turbo variants in some regions) 🔧 Transmission Standard Transmission Standard: 5-Speed Manual Optional Transmission Optional: 4-Speed Automatic (with SportShift in later models) Features Transmission Features: Standard Symmetrical All-Wheel Drive with either transmission. AWD system typically employs a viscous coupling center differential in manual transmissions and an electronically controlled multi-plate transfer clutch in automatics. 📐 Dimensions Exterior Wheelbase: Approx. 2590 mm (102.0 in) Length: Approx. 4450 mm (175.2 in) Width: Approx. 1735 mm (68.3 in) Height: Approx. 1670 mm (65.7 in) Ground Clearance: Approx. 195 mm (7.7 in) Weights Curb Weight: Approx. 1450-1550 kg (3200-3420 lbs), depending on transmission and trim. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (2001 models) NHTSA Front Impact Passenger: 5-Star (2001 models) IIHS Frontal Offset: Good (2001 models) Passive Features Passive Features: Front Airbags, Side Airbags (optional on some trims), 3-point seatbelts with pre-tensioners, LATCH child seat anchors. Active Features Active Features: Standard Symmetrical All-Wheel Drive, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD). 💡 Technology Features Infotainment Infotainment: Basic infotainment systems for the era, typically including an AM/FM stereo with CD player. Higher trims may offer premium audio systems with more speakers. Auxiliary inputs were rare or absent. Driver Assistance Driver Assistance: ABS, AWD. Advanced driver-assistance systems (ADAS) were not commonly available on these models. Connectivity Connectivity: Limited connectivity features, typically focused on audio playback. Bluetooth and USB were not standard or common. 🔧 Maintenance Service Intervals Service Intervals: Typical intervals include: Oil change every 3,000-7,500 miles (depending on oil type and driving conditions). Air filter replacement every 15,000-30,000 miles. Spark plug replacement every 30,000-60,000 miles (depending on type). Coolant flush every 30,000 miles. Automatic transmission fluid change every 30,000-60,000 miles. Timing belt replacement (on engines equipped with belts, though these EJ25s are often timing chain or belt driven depending on specific sub-model - the manual would clarify) at 100,000 miles (critical preventative maintenance). Fluid Specifications Engine Oil Spec: SAE 5W-30 (API SJ or higher, ILSAC GF-3...
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2001-2002 Subaru Forester Service Repair Manual ( 01 02 )
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
2001-2002
Codes
Chassis Codes:
SF5, SF9
Generation
Generation:
Second Generation (SG)
👋 Introduction
Market Position
Market Position:
Compact Crossover SUV, positioned as a practical and versatile vehicle with Subaru's signature Symmetrical All-Wheel Drive (AWD) system, appealing to families and outdoor enthusiasts. The 2001-2002 models represent the early production years of the second generation, building on the success of the first.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, and Mazda Tribute. The Forester distinguished itself with its standard AWD, higher ground clearance compared to some rivals, and a reputation for durability and reliability, particularly in adverse weather conditions.
Key Features
Key Features:
Standard Symmetrical All-Wheel Drive, boxer engine configuration, spacious interior for its class, excellent visibility, refined ride quality for an SUV.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete Service and Repair
Page Count
Page Count:
Estimated to be over 1000 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Systems Covered:
Routine Maintenance, Engine Mechanical (Block, Head, Valve Train, Lubrication), Cooling System, Fuel System, Emissions Control, Intake and Exhaust Systems, Ignition System, Transaxle (Manual & Automatic), Clutch, Differential, Driveshaft, Steering System, Suspension System, Brake System (including ABS), Body and Chassis, Electrical System (including SRS/Airbag), HVAC (Heater, Air Conditioning, Automatic Climate Control), Wiring Diagrams
Procedures Included
Procedures Included:
Tune-ups, Engine Removal/Installation, Cylinder Head Overhaul, Valve Timing Procedures, Chain & Gear Replacement, General Removal & Installation, Safety Precautions, Special Tool Usage, Tensioner Adjustments, Tightening Torques, Timing Marks, Tensioner Release & Reset Methods, Chain Routing, Sprocket/Gear Valve Timing Marks, Air Conditioning Service, Exhaust System Repair, Emissions Control Diagnosis and Repair, Steering System Repair, Brake System Maintenance and Repair, Suspension Component Replacement, Electrical Component Testing and Repair, SRS System Diagnosis and Repair
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to detailed engine and transmission overhaul and diagnostics, including advanced electrical system troubleshooting and wiring schematics. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality (printable)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.5L EJ25 SOHC Naturally Aspirated Boxer-4
Primary Engine Variant:
2.5L EJ25 DOHC Turbocharged (Forester STI / GT Edition in some markets, though less common for standard US models)
Performance
Horsepower 2 5L Sohc Na:
Approx. 165 hp @ 5,600 rpm
Torque 2 5L Sohc Na:
Approx. 166 lb-ft @ 4,000 rpm
Horsepower 2 5L DOHc Turbo:
Approx. 210-230 hp (market dependent)
Torque 2 5L DOHc Turbo:
Approx. 230-240 lb-ft (market dependent)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Engine Layout
Engine Layout:
Horizontally Opposed (Boxer)
Engine Codes
Engine Codes:
EJ251 (SOHC NA), EJ255/EJ257 (DOHC Turbo variants in some regions)
🔧 Transmission
Standard
Transmission Standard:
5-Speed Manual
Optional
Transmission Optional:
4-Speed Automatic (with SportShift in later models)
Features
Transmission Features:
Standard Symmetrical All-Wheel Drive with either transmission. AWD system typically employs a viscous coupling center differential in manual transmissions and an electronically controlled multi-plate transfer clutch in automatics.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2590 mm (102.0 in)
Length:
Approx. 4450 mm (175.2 in)
Width:
Approx. 1735 mm (68.3 in)
Height:
Approx. 1670 mm (65.7 in)
Ground Clearance:
Approx. 195 mm (7.7 in)
Weights
Curb Weight:
Approx. 1450-1550 kg (3200-3420 lbs), depending on transmission and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (2001 models)
NHTSA Front Impact Passenger:
5-Star (2001 models)
IIHS Frontal Offset:
Good (2001 models)
Passive Features
Passive Features:
Front Airbags, Side Airbags (optional on some trims), 3-point seatbelts with pre-tensioners, LATCH child seat anchors.
Active Features
Active Features:
Standard Symmetrical All-Wheel Drive, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD).
💡 Technology Features
Infotainment
Infotainment:
Basic infotainment systems for the era, typically including an AM/FM stereo with CD player. Higher trims may offer premium audio systems with more speakers. Auxiliary inputs were rare or absent.
Driver Assistance
Driver Assistance:
ABS, AWD. Advanced driver-assistance systems (ADAS) were not commonly available on these models.
Connectivity
Connectivity:
Limited connectivity features, typically focused on audio playback. Bluetooth and USB were not standard or common.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical intervals include: Oil change every 3,000-7,500 miles (depending on oil type and driving conditions). Air filter replacement every 15,000-30,000 miles. Spark plug replacement every 30,000-60,000 miles (depending on type). Coolant flush every 30,000 miles. Automatic transmission fluid change every 30,000-60,000 miles. Timing belt replacement (on engines equipped with belts, though these EJ25s are often timing chain or belt driven depending on specific sub-model - the manual would clarify) at 100,000 miles (critical preventative maintenance).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API SJ or higher, ILSAC GF-3 or higher) is common for the EJ25 SOHC NA. Turbo models may have slightly different recommendations. Refer to the manual for exact specifications and viscosity grades for different temperatures.
Coolant Spec:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with Subaru's specific additive package. Dilution ratio is typically 50/50 with distilled water.
Transmission Fluid Manual:
75W-90 GL-5 Gear Oil for manual transmission and differential. Specific capacity: Approx. 2.5-3.0 liters.
Transmission Fluid Automatic:
Subaru Genuine ATF or equivalent Dexron III/Mercon compatible ATF. Specific capacity: Approx. 3.5-4.5 liters for a drain and fill.
Known Issues
Known Issues:
Head gasket leaks (especially on early EJ25 engines, though the SG generation saw improvements), catalytic converter issues, minor oil leaks from engine seals, potential for rear wheel bearing noise, automatic transmission cooler line leaks (can contaminate transmission fluid). The manual provides troubleshooting guides for these and other common problems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), has a long history of producing reliable vehicles, often featuring their signature horizontally opposed ('boxer') engines and All-Wheel Drive systems, particularly in their rally racing heritage.
Model Evolution
Model Evolution:
The Forester was first introduced in 1997 as a compact crossover SUV. The 2001-2002 models represent the second generation (SG), which debuted in late 2000 for the 2001 model year. This generation featured a larger, more refined body, updated interior, and improved safety features over its predecessor. The styling became more rounded and car-like.
Production
Production Location:
Japan (Ota, Gunma Prefecture) and later for specific markets in North America.
🏆 Awards & Recognition
Recognitions
Recognitions:
The Subaru Forester has historically been well-regarded for its safety and practicality. While specific awards for the 2001-2002 model year might vary by region and publication, the Forester platform generally received positive reviews for its AWD capability and versatility. For instance, later models in this generation received 'Best Pick' ratings from the IIHS for frontal offset crash protection.
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