🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: Second Generation (SG) Production Years Covered: 2001, 2002 Chassis Codes: SF5, SF9 Body Styles Covered: All styles (including Wagon and SUV variants as per general description of Forester). 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and professional mechanics seeking factory-level repair and maintenance information. Competitive Analysis Value Proposition: Positioned as a high-quality, accurate alternative to unreliable or inaccurate third-party guides, mirroring the information used by dealership technicians. Emphasizes cost savings for vehicle maintenance and repair. Key Features Manual Attributes: Detailed illustrations, step-by-step instructions, troubleshooting guides, electrical wiring diagrams, extensive coverage of all vehicle systems, printable pages, PDF format for cross-platform compatibility. 📋 Manual Details Coverage Areas Content Scope: Comprehensive service, repair, maintenance, troubleshooting, and diagnostic information for the specified model years. Page Count Total Pages: > 3,300 Manual Type Manual Classification: Full Workshop Service & Repair Manual Language Primary Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical (Cylinder Head Assy, Cylinder Block Assy, Camshaft, Valve Clearance), Engine Control System, Emission Control Systems, Lubrication System, Cooling System, Fuel System, Ignition System, Starting System, Charging System, Drive Shaft, Drive Belt, Clutch System (Clutch Unit, Clutch Master Cylinder, Clutch Release Cylinder), Manual Transaxle System. Chassis And Suspension: Brake System (Brake Master Cylinder, Brake Booster, Brake Actuator, Brake Pedal), Steering System, Suspension System (Front Suspension, Rear Suspension), Wheel And Tire System, Differential Case Assy, Rear Axle Beam, Rear Axle Hub. Body And Interior: Body Repair, Sun Roof System, Power Window Control System, Power Door Lock Control System, Supplemental Restraint System (Curtain Shield Air Bag Assy, Side Air Bag Sensor Assy, Passenger Air Bag Assy, Seat Position Air Bag Sensor, Center Air Bag Sensor Assy), Seat Belt, Roof Headlining, Instrument Panel, Door panels, interior trim. Electrical And Electronics Diagnostics And Wiring: Wiring Diagrams, Wire Harness Repair, Electrical System Diagnosis and Repair, Combination Meter, Lighting System, Wiper And Washer System, Horn, Cigarette Lighter Assy, Center Stop Lamp Assy, Radio Receiver Assy, Power Mirror Control System, Washer Nozzle, Windshield Wiper Motor Assy, Rear Wiper Motor Assy. Procedures Included Maintenance And Routine: Oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement, spark plug service, battery maintenance, tire rotation and pressure checks, wiper blade replacement, cabin air filter replacement, cooling system flushing. Repair And Overhaul: Engine disassembly and reassembly, cylinder head service, transmission overhaul, brake system component replacement, suspension component replacement, steering system repair, exhaust system repair, HVAC system servicing, electrical component troubleshooting and replacement. Troubleshooting And Diagnostics: Specific diagnostic procedures for common drivability issues, electrical faults, starting and charging system problems, cooling system leaks, transmission performance issues, brake system malfunctions. Technical Depth Detail Level: High. Provides step-by-step instructions with detailed illustrations, photos, and exploded views for complete disassembly and reassembly of major components. Includes torque specifications, clearances, and adjustment procedures. 📊 Manual Specifications File Format Digital Quality: PDF format, searchable text, high-resolution scans (stated as 'not scanned' implying original digital or high-quality scan for clarity). Print Quality Print Usability: Fully printable without restrictions. Users can print individual pages or entire sections as needed for workshop use. Binding Type Physical Format Equivalent: Digital equivalent of a professionally bound workshop manual, with a structured, numbered table of contents for easy navigation. Paper Type Digital Paper Quality: Digital representation of high-quality workshop manual paper, designed for clarity and durability in a garage environment. ⚙️ Engine Specifications Primary Engine Engine Type Common: Horizontally Opposed (Boxer) 4-Cylinder DOHC Engine Displacement Common: 2.5 Liters (2457 cc) Engine Codes Common: EJ251, EJ252, EJ253 (naturally aspirated); EJ205 (turbocharged for XT models) Performance Horsepower Approx Na: 165-170 HP (at 5600-6000 RPM, varies by specific engine code) Torque Approx Na: 166-170 lb-ft (at 4000 RPM, varies by specific engine code) Horsepower Approx Turbo: 210-220 HP (for XT models) Torque Approx Turbo: 235-240 lb-ft (for XT models) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPFI) Recommended Fuel: Unleaded gasoline, Octane rating 87 (minimum); higher octane recommended for turbocharged models. Cooling System Coolant Type: Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant. Coolant Capacity Approx: 7.5 Liters (15.8 US Quarts) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transaxle Optional Transmission Type Optional: 4-Speed Automatic Transaxle with Lock-Up Torque Converter Features Drivetrain Layout: Symmetrical All-Wheel Drive (AWD) standard on all models. Fluid Specifications Manual Transaxle Fluid Type: Subaru Extra-S Gear Oil (GL-5, SAE 75W-90) or equivalent. Automatic Transmission Fluid Type: Subaru ATF-HP (High Performance) or equivalent Dexron III/Mercon compatible fluid. 📐 Dimensions Exterior Length: Approx. 4,485 mm (176.6 in) Width: Approx. 1,735 mm (68.3 in) Height: Approx. 1,590 mm (62.6 in) Wheelbase: Approx. 2,530 mm (99.6 in) Weights Curb Weight Approx: 1,400 - 1,500 kg (3,086 - 3,307 lbs), varies by trim and transmission. Cargo Cargo Volume Rear Seats Up: Approx. 0.76 m³ (26.8 cu ft) Cargo Volume Rear Seats...
All styles (including Wagon and SUV variants as per general description of Forester).
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and professional mechanics seeking factory-level repair and maintenance information.
Competitive Analysis
Value Proposition:
Positioned as a high-quality, accurate alternative to unreliable or inaccurate third-party guides, mirroring the information used by dealership technicians. Emphasizes cost savings for vehicle maintenance and repair.
Key Features
Manual Attributes:
Detailed illustrations, step-by-step instructions, troubleshooting guides, electrical wiring diagrams, extensive coverage of all vehicle systems, printable pages, PDF format for cross-platform compatibility.
📋 Manual Details
Coverage Areas
Content Scope:
Comprehensive service, repair, maintenance, troubleshooting, and diagnostic information for the specified model years.
Page Count
Total Pages:
> 3,300
Manual Type
Manual Classification:
Full Workshop Service & Repair Manual
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical (Cylinder Head Assy, Cylinder Block Assy, Camshaft, Valve Clearance), Engine Control System, Emission Control Systems, Lubrication System, Cooling System, Fuel System, Ignition System, Starting System, Charging System, Drive Shaft, Drive Belt, Clutch System (Clutch Unit, Clutch Master Cylinder, Clutch Release Cylinder), Manual Transaxle System.
Chassis And Suspension:
Brake System (Brake Master Cylinder, Brake Booster, Brake Actuator, Brake Pedal), Steering System, Suspension System (Front Suspension, Rear Suspension), Wheel And Tire System, Differential Case Assy, Rear Axle Beam, Rear Axle Hub.
Body And Interior:
Body Repair, Sun Roof System, Power Window Control System, Power Door Lock Control System, Supplemental Restraint System (Curtain Shield Air Bag Assy, Side Air Bag Sensor Assy, Passenger Air Bag Assy, Seat Position Air Bag Sensor, Center Air Bag Sensor Assy), Seat Belt, Roof Headlining, Instrument Panel, Door panels, interior trim.
Electrical And Electronics
Diagnostics And Wiring:
Wiring Diagrams, Wire Harness Repair, Electrical System Diagnosis and Repair, Combination Meter, Lighting System, Wiper And Washer System, Horn, Cigarette Lighter Assy, Center Stop Lamp Assy, Radio Receiver Assy, Power Mirror Control System, Washer Nozzle, Windshield Wiper Motor Assy, Rear Wiper Motor Assy.
Procedures Included
Maintenance And Routine:
Oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement, spark plug service, battery maintenance, tire rotation and pressure checks, wiper blade replacement, cabin air filter replacement, cooling system flushing.
Repair And Overhaul:
Engine disassembly and reassembly, cylinder head service, transmission overhaul, brake system component replacement, suspension component replacement, steering system repair, exhaust system repair, HVAC system servicing, electrical component troubleshooting and replacement.
Troubleshooting And Diagnostics:
Specific diagnostic procedures for common drivability issues, electrical faults, starting and charging system problems, cooling system leaks, transmission performance issues, brake system malfunctions.
Technical Depth
Detail Level:
High. Provides step-by-step instructions with detailed illustrations, photos, and exploded views for complete disassembly and reassembly of major components. Includes torque specifications, clearances, and adjustment procedures.
📊 Manual Specifications
File Format
Digital Quality:
PDF format, searchable text, high-resolution scans (stated as 'not scanned' implying original digital or high-quality scan for clarity).
Print Quality
Print Usability:
Fully printable without restrictions. Users can print individual pages or entire sections as needed for workshop use.
Binding Type
Physical Format Equivalent:
Digital equivalent of a professionally bound workshop manual, with a structured, numbered table of contents for easy navigation.
Paper Type
Digital Paper Quality:
Digital representation of high-quality workshop manual paper, designed for clarity and durability in a garage environment.
⚙️ Engine Specifications
Primary Engine
Engine Type Common:
Horizontally Opposed (Boxer) 4-Cylinder DOHC
Engine Displacement Common:
2.5 Liters (2457 cc)
Engine Codes Common:
EJ251, EJ252, EJ253 (naturally aspirated); EJ205 (turbocharged for XT models)
Performance
Horsepower Approx Na:
165-170 HP (at 5600-6000 RPM, varies by specific engine code)
Torque Approx Na:
166-170 lb-ft (at 4000 RPM, varies by specific engine code)
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant.
Coolant Capacity Approx:
7.5 Liters (15.8 US Quarts)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transaxle
Optional
Transmission Type Optional:
4-Speed Automatic Transaxle with Lock-Up Torque Converter
Features
Drivetrain Layout:
Symmetrical All-Wheel Drive (AWD) standard on all models.
Fluid Specifications
Manual Transaxle Fluid Type:
Subaru Extra-S Gear Oil (GL-5, SAE 75W-90) or equivalent.
Automatic Transmission Fluid Type:
Subaru ATF-HP (High Performance) or equivalent Dexron III/Mercon compatible fluid.
📐 Dimensions
Exterior
Length:
Approx. 4,485 mm (176.6 in)
Width:
Approx. 1,735 mm (68.3 in)
Height:
Approx. 1,590 mm (62.6 in)
Wheelbase:
Approx. 2,530 mm (99.6 in)
Weights
Curb Weight Approx:
1,400 - 1,500 kg (3,086 - 3,307 lbs), varies by trim and transmission.
Cargo
Cargo Volume Rear Seats Up:
Approx. 0.76 m³ (26.8 cu ft)
Cargo Volume Rear Seats Down:
Approx. 1.93 m³ (68.1 cu ft)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
5-Star (for models equipped with side airbags)
NHTSA Frontal Crash Passenger:
5-Star (for models equipped with side airbags)
IIHS Frontal Offset Rating:
Good (for models tested)
Active Features
Braking System:
Front: Ventilated Disc; Rear: Disc (Solid or Ventilated depending on trim). ABS (Anti-lock Braking System) standard.
Stability Control:
Not typically standard on all models for this generation; may be available on higher trims or later production.
Passive Features
Airbags:
Driver and Front Passenger Airbags standard. Optional Side Airbags and Curtain Shield Airbags available on some trims.
Seat Belts:
3-point height-adjustable front seat belts with pretensioners and load limiters. 3-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player. Optional cassette player or premium sound systems may have been available. Compatibility with aftermarket head unit installations will be covered.
Driver Assistance
Cruise Control:
Standard feature on most trims.
Connectivity
Power Accessories:
Power windows, power locks, and power mirrors are common features depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Check owner's manual for severe driving conditions.
Engine Coolant Replacement Interval:
Initial change at 105,000 miles (168,000 km), then every 52,500 miles (84,000 km) or 4 years thereafter.
Timing Belt Replacement Interval:
For EJ25 engines, typically around 105,000 miles (168,000 km) or 7 years. This is critical to prevent engine damage.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 (API SG or higher certified). May vary slightly by climate, consult manual.
Engine Oil Capacity Approx:
4.5 Liters (4.8 US Quarts) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Subaru Genuine Power Steering Fluid or Dexron II/III ATF.
Known Issues
Head Gaskets:
Certain EJ25 engines (particularly earlier versions of the EJ251/252) are known for potential head gasket leaks. This manual will cover inspection and replacement procedures.
Timing Belt Tensioner:
Failure of the timing belt tensioner can lead to belt slippage or breakage, causing significant engine damage. Regular inspection and replacement are crucial.
Catalytic Converter:
Premature failure of the catalytic converter can occur due to engine misfires or oil consumption, leading to performance issues and emission control faults.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Company Focus:
Known for its Symmetrical All-Wheel Drive system and horizontally opposed Boxer engines, offering enhanced traction and a lower center of gravity.
Model Evolution
Forester Introduction:
The Subaru Forester was first introduced globally in 1997. The second generation (SG) debuted for the 2003 model year, but this manual covers the later years of the first generation (SF) that were still produced for certain markets or models in 2001-2002.
Production
Manufacturing Locations:
Primary manufacturing was in Gunma, Japan. Some assembly may have occurred in other global locations depending on the market.
🏆 Awards & Recognition
Recognitions
Segment Awards:
The Subaru Forester has consistently received accolades for its all-wheel-drive capability, practicality, and safety in the compact SUV/Crossover segment.
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