HUSQVARNA TE TC SMR 570 Workshop Repair Manual Download All 2001-2003 ModelS COVERED PDF
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🏷️ Basic Information Identification Make: Husqvarna Model: TE TC SMR 570 Model Variants Covered: TE 570, TC 570, SMR 570 Model Years Covered: 2001, 2002, 2003 Codes Engine Code: Not specified, but typically a 570cc single-cylinder engine configuration for this era. 👋 Introduction Market Position Market Position: The Husqvarna TE/TC/SMR 570 series from the early 2000s were high-performance off-road motorcycles (Enduro and Motocross variants) and Supermoto conversions, targeting riders seeking raw power and capability. This manual is essential for owners and mechanics working on these specialized machines. Competitive Analysis Competitive Analysis: Competed against other European and Japanese manufacturers in the high-displacement off-road and supermoto segments, such as KTM EXC/SX models, Yamaha WR/YZ, Honda CRFX/CR, and Suzuki DRZ/RMZ. Husqvarna was known for its potent engines and aggressive styling. Key Features Key Features: Powerful 570cc liquid-cooled single-cylinder engine, robust chassis, capable suspension systems (often WP components), designed for demanding off-road conditions or street-legal supermoto use. The manual provides the critical data needed to maintain and repair these complex systems. 📋 Manual Details Coverage Areas Coverage Areas: All models and variants of Husqvarna TE, TC, and SMR 570 for the 2001-2003 model years. Page Count Page Count: Not specified in product information, but typical for comprehensive workshop manuals is 300-600+ pages. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Transmission, Clutch, Drivetrain, Frame, Suspension (Front and Rear), Brakes (Front and Rear), Electrical System, Wiring Diagrams, Bodywork, Wheels, Tires, Troubleshooting, Maintenance, Specifications. Procedures Included Procedures Included: Routine maintenance, scheduled servicing, engine disassembly and assembly, clutch service, transmission overhaul, suspension adjustments and rebuilds, brake system maintenance and repair, carburetor tuning, electrical system diagnostics, wiring harness repair, body panel removal and installation, troubleshooting common problems. Technical Depth Technical Depth: Comprehensive; covers basic maintenance to full engine rebuilds and complex diagnostic procedures. Includes step-by-step instructions, detailed diagrams, exploded views, and technical specifications for accurate repairs. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, single-cylinder Displacement: Approximately 570cc Bore X Stroke: Specifics not provided, but typical for this displacement would be around 95mm x 81.5mm. Compression Ratio: Not specified, but likely in the range of 10.5:1 to 12.0:1 for performance. Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Estimated 50-60 HP (actual figures would be in the manual). Torque: Estimated 55-65 Nm (actual figures would be in the manual). Fuel System Fuel Delivery: Carbureted (likely Keihin or Mikuni, e.g., FCR 39mm or similar for this era). Fuel Type: Unleaded gasoline Ignition System Ignition Type: Digital CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid-cooled with electric fan 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet multi-plate Optional Optional Gear Ratios: Not specified, but aftermarket options might exist. Manual will cover stock ratios. Features Transmission Features: Heavy-duty components for off-road use, close-ratio gearing on some models for performance. 📐 Dimensions Exterior Dimensions: Specific dimensions (length, width, height) not provided, but typical for a 570cc dirt bike/supermoto. Manual will contain precise measurements. Weights Dry Weight: Estimated 105-115 kg (dry weight, depending on model variant). Manual will provide exact figures. Wet Weight: Estimated 115-125 kg (with fluids). Manual will provide exact figures. Suspension Travel Front Suspension Travel: Typically 295-300mm for Enduro/MX variants. Manual will specify. Rear Suspension Travel: Typically 300-320mm for Enduro/MX variants. Manual will specify. 🛡️ Safety Features Ratings Safety Ratings: N/A for off-road motorcycles in traditional automotive crash test terms. Focus is on rider safety through component integrity and handling. Active Features Active Safety Features: Powerful braking systems (disc brakes front and rear), responsive handling, aggressive tire tread (on off-road models). Passive Features Passive Safety Features: Robust frame construction, handguards (optional/standard depending on model), impact-absorbing grips. 💡 Technology Features Infotainment Infotainment System: N/A. These are performance-oriented off-road motorcycles with minimal electronic features beyond ignition and basic lighting. Driver Assistance Driver Assistance Systems: N/A Connectivity Connectivity Features: N/A Electrical System Electrical System Features: Basic 12V DC system for ignition, lights (if equipped for street use), and fan. Includes stator, CDI unit, battery (if applicable), regulator/rectifier. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10-15 hours of riding or annually. Manual will specify exact interval and oil type. Air Filter Cleaning: Frequent checks and cleaning recommended, especially in dusty conditions. Manual will outline frequency and cleaning procedure. Spark Plug Replacement: Intervals typically range from 20-40 hours of use. Manual will specify plug type and gap. Valve Adjustment Interval: Recommended every 30-50 hours of riding. Manual will provide detailed procedure and specifications. Fluid Specifications Engine Oil Type: High-quality...
Not specified, but typically a 570cc single-cylinder engine configuration for this era.
👋 Introduction
Market Position
Market Position:
The Husqvarna TE/TC/SMR 570 series from the early 2000s were high-performance off-road motorcycles (Enduro and Motocross variants) and Supermoto conversions, targeting riders seeking raw power and capability. This manual is essential for owners and mechanics working on these specialized machines.
Competitive Analysis
Competitive Analysis:
Competed against other European and Japanese manufacturers in the high-displacement off-road and supermoto segments, such as KTM EXC/SX models, Yamaha WR/YZ, Honda CRFX/CR, and Suzuki DRZ/RMZ. Husqvarna was known for its potent engines and aggressive styling.
Key Features
Key Features:
Powerful 570cc liquid-cooled single-cylinder engine, robust chassis, capable suspension systems (often WP components), designed for demanding off-road conditions or street-legal supermoto use. The manual provides the critical data needed to maintain and repair these complex systems.
📋 Manual Details
Coverage Areas
Coverage Areas:
All models and variants of Husqvarna TE, TC, and SMR 570 for the 2001-2003 model years.
Page Count
Page Count:
Not specified in product information, but typical for comprehensive workshop manuals is 300-600+ pages.
Routine maintenance, scheduled servicing, engine disassembly and assembly, clutch service, transmission overhaul, suspension adjustments and rebuilds, brake system maintenance and repair, carburetor tuning, electrical system diagnostics, wiring harness repair, body panel removal and installation, troubleshooting common problems.
Technical Depth
Technical Depth:
Comprehensive; covers basic maintenance to full engine rebuilds and complex diagnostic procedures. Includes step-by-step instructions, detailed diagrams, exploded views, and technical specifications for accurate repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, single-cylinder
Displacement:
Approximately 570cc
Bore X Stroke:
Specifics not provided, but typical for this displacement would be around 95mm x 81.5mm.
Compression Ratio:
Not specified, but likely in the range of 10.5:1 to 12.0:1 for performance.
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Estimated 50-60 HP (actual figures would be in the manual).
Torque:
Estimated 55-65 Nm (actual figures would be in the manual).
Fuel System
Fuel Delivery:
Carbureted (likely Keihin or Mikuni, e.g., FCR 39mm or similar for this era).
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
Digital CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Liquid-cooled with electric fan
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet multi-plate
Optional
Optional Gear Ratios:
Not specified, but aftermarket options might exist. Manual will cover stock ratios.
Features
Transmission Features:
Heavy-duty components for off-road use, close-ratio gearing on some models for performance.
📐 Dimensions
Exterior
Dimensions:
Specific dimensions (length, width, height) not provided, but typical for a 570cc dirt bike/supermoto. Manual will contain precise measurements.
Weights
Dry Weight:
Estimated 105-115 kg (dry weight, depending on model variant). Manual will provide exact figures.
Wet Weight:
Estimated 115-125 kg (with fluids). Manual will provide exact figures.
Suspension Travel
Front Suspension Travel:
Typically 295-300mm for Enduro/MX variants. Manual will specify.
Rear Suspension Travel:
Typically 300-320mm for Enduro/MX variants. Manual will specify.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A for off-road motorcycles in traditional automotive crash test terms. Focus is on rider safety through component integrity and handling.
Active Features
Active Safety Features:
Powerful braking systems (disc brakes front and rear), responsive handling, aggressive tire tread (on off-road models).
Passive Features
Passive Safety Features:
Robust frame construction, handguards (optional/standard depending on model), impact-absorbing grips.
💡 Technology Features
Infotainment
Infotainment System:
N/A. These are performance-oriented off-road motorcycles with minimal electronic features beyond ignition and basic lighting.
Driver Assistance
Driver Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
Electrical System
Electrical System Features:
Basic 12V DC system for ignition, lights (if equipped for street use), and fan. Includes stator, CDI unit, battery (if applicable), regulator/rectifier.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 hours of riding or annually. Manual will specify exact interval and oil type.
Air Filter Cleaning:
Frequent checks and cleaning recommended, especially in dusty conditions. Manual will outline frequency and cleaning procedure.
Spark Plug Replacement:
Intervals typically range from 20-40 hours of use. Manual will specify plug type and gap.
Valve Adjustment Interval:
Recommended every 30-50 hours of riding. Manual will provide detailed procedure and specifications.
Fluid Specifications
Engine Oil Type:
High-quality motorcycle-specific 4-stroke engine oil, likely SAE 10W-40 or 15W-50 with JASO MA rating. Manual will specify exact viscosity and API classification.
Coolant Type:
Ethylene glycol-based antifreeze coolant, pre-mixed or concentrate with distilled water. Manual will specify ratio and type.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid. Manual will specify.
Transmission Oil Type:
Specific transmission oil or shared engine oil, depending on design. Manual will clarify.
Known Issues
Known Issues:
Potential issues may include carburetor jetting sensitivity to altitude/temperature, wear on clutch components, and occasional electrical gremlins common in off-road machines of this era. The manual is crucial for diagnosing and resolving these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Husqvarna Motorcycles has a long and storied history, dating back to Sweden in 1903. Renowned for its off-road prowess and innovation in motorcycle design.
Model Evolution
Model Evolution:
The 570 series represented Husqvarna's push into the larger displacement off-road and supermoto categories, building on their success in smaller engine classes. These models featured significant updates in engine performance and chassis design for the era.
Production
Production Period:
This specific generation of the 570cc models was produced from 2001 to 2003, before later updates and engine displacements.
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the 2001-2003 TE/TC/SMR 570 models are not readily available, but Husqvarna as a brand has a strong history of success in off-road racing and accolades for its engineering.
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