Dodge Stratus 2001-2006 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Dodge Model: Stratus Generation: Second Generation Codes Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 👋 Introduction Market Position Market Segment: Mid-size sedan, often marketed as a family car or personal transportation. Competitive Analysis Key Competitors: Ford Fusion, Chevrolet Malibu, Toyota Camry, Honda Accord, Nissan Altima, Hyundai Sonata. Key Features Platform Sharing: Based on Chrysler's PL platform, sharing components with the Chrysler Sebring and Dodge Avenger of the same era. Body Styles: Offered primarily as a four-door sedan. A coupe version (Dodge Stratus Coupe) was also available, which was largely based on the Mitsubishi Eclipse platform and had different mechanicals. Target Audience: Families, budget-conscious buyers, and individuals seeking practical, comfortable transportation. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service and repair instructions for all Dodge Stratus models from 2001-2006, encompassing mechanical, electrical, and body systems. Page Count Estimated Page Count: 1500-2500 (Exact count varies by specific edition/publisher, but workshop manuals of this scope typically fall within this range) Manual Type Manual Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital (PDF likely, but can also be printed) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cylinder head, pistons, crankshaft, camshaft, timing systems, lubrication, cooling system, emissions control systems. Engine Performance: Fuel system (injection, pump, injectors), ignition system, air intake system, turbocharging (if applicable), engine diagnostics and tuning. Transmission Automatic: Automatic transmission overhaul, torque converter, valve body, clutch packs, hydraulic systems, electronic controls, fluid service. Transmission Manual: Manual transmission overhaul, clutch assembly, gear shifting mechanisms, fluid service. Drivetrain: Front-wheel drive system, CV joints, drive axles, differentials. Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, steering knuckles, wheel bearings. Steering: Power steering system, steering rack, steering column, steering linkage, alignment specifications. Brakes: Front and rear brake systems (disc/drum), hydraulic lines, master cylinder, brake calipers, wheel cylinders, ABS system, parking brake. Electrical System Lighting: Headlights, taillights, interior lighting, auxiliary lighting, bulb specifications. Electrical System Charging: Alternator, voltage regulator, battery service and testing. Electrical System Starting: Starter motor, ignition switch, battery testing. Electrical System Wiring Diagrams: Complete wiring schematics for all vehicle systems. Body Interior: Door mechanisms, seats, dashboard, trim panels, headliner, carpet. Body Exterior: Body panels, bumpers, doors, hood, trunk lid, glass, mirrors, seals. HVAC: Heating, ventilation, and air conditioning system, blower motor, compressor, condenser, evaporator, refrigerant. Infotainment Audio: Radio, speakers, antenna, audio system diagnostics. Comfort Convenience: Power windows, power locks, remote keyless entry, cruise control, mirrors. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection and replacement. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common and complex faults, including symptom analysis and repair verification. Component Overhaul: Complete disassembly and reassembly instructions for major mechanical and electrical components. Repair Replacement: Detailed instructions for replacing or repairing specific parts and assemblies. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Brake System Service: Brake pad replacement, rotor service, caliper overhaul, bleeding the brake system. HVAC System Service: Refrigerant charging, component replacement, leak testing. Electrical Component Testing: Testing procedures for sensors, actuators, control modules, and other electrical components using multimeters and diagnostic tools. Body Panel Replacement: Procedures for removing and installing body panels, doors, and glass. Safety Systems Repair: Airbag system removal and installation, seatbelt service (where applicable). Technical Depth Depth Of Information: Expert level, covering complete overhaul procedures, in-depth diagnostics, and component-level repair. Suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Tools: Covers use of scan tools, multimeters, oscilloscopes, and specialized diagnostic equipment. Torque Specifications: Detailed torque specifications for all critical fasteners throughout the vehicle. Clearances Tolerances: Specifications for component clearances and tolerances critical for proper assembly and operation. Wiring Schematics Detail: Highly detailed, organized wiring diagrams for all electrical systems, including component locations and connector pinouts. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Typically contains searchable text for quick information retrieval. Print Quality Print Quality: High resolution for clear diagrams, illustrations, and text when printed. Binding Type Binding Type: N/A (Digital format, but physical copies are typically spiral-bound or perfect-bound for workshop use) Paper Type Paper Type: N/A (Digital format, but physical copies use durable, often glossy paper for diagrams) ⚙️ Engine Specifications Primary Engine Engine 2 0L 4 Cylinder: 2.0L SOHC I4 (4G63/4G64 Mitsubishi derived engine in some models/years) Engine 2 4L 4 Cylinder: 2.4L DOHC I4 (Chrysler designed engine) Engine 2 7L V6: 2.7L SOHC V6 (Chrysler designed engine) Engine 3 0L V6: 3.0L SOHC V6 (Mitsubishi 6G72 engine, primarily in earlier years or specific trims) Performance Horsepower Range: Approximately 130-200 hp (depending on engine and year) Torque Range: Approximately 135-200 lb-ft (depending on engine and year) Fuel System Fuel Injection: Multi-point Fuel Injection (MPI) or Sequential Multi-port Fuel Injection (SMPI). Fuel Type: Unleaded gasoline. Recommended Octane: 87...
Mid-size sedan, often marketed as a family car or personal transportation.
Competitive Analysis
Key Competitors:
Ford Fusion, Chevrolet Malibu, Toyota Camry, Honda Accord, Nissan Altima, Hyundai Sonata.
Key Features
Platform Sharing:
Based on Chrysler's PL platform, sharing components with the Chrysler Sebring and Dodge Avenger of the same era.
Body Styles:
Offered primarily as a four-door sedan. A coupe version (Dodge Stratus Coupe) was also available, which was largely based on the Mitsubishi Eclipse platform and had different mechanicals.
Target Audience:
Families, budget-conscious buyers, and individuals seeking practical, comfortable transportation.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service and repair instructions for all Dodge Stratus models from 2001-2006, encompassing mechanical, electrical, and body systems.
Page Count
Estimated Page Count:
1500-2500 (Exact count varies by specific edition/publisher, but workshop manuals of this scope typically fall within this range)
Testing procedures for sensors, actuators, control modules, and other electrical components using multimeters and diagnostic tools.
Body Panel Replacement:
Procedures for removing and installing body panels, doors, and glass.
Safety Systems Repair:
Airbag system removal and installation, seatbelt service (where applicable).
Technical Depth
Depth Of Information:
Expert level, covering complete overhaul procedures, in-depth diagnostics, and component-level repair. Suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Tools:
Covers use of scan tools, multimeters, oscilloscopes, and specialized diagnostic equipment.
Torque Specifications:
Detailed torque specifications for all critical fasteners throughout the vehicle.
Clearances Tolerances:
Specifications for component clearances and tolerances critical for proper assembly and operation.
Wiring Schematics Detail:
Highly detailed, organized wiring diagrams for all electrical systems, including component locations and connector pinouts.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Typically contains searchable text for quick information retrieval.
Print Quality
Print Quality:
High resolution for clear diagrams, illustrations, and text when printed.
Binding Type
Binding Type:
N/A (Digital format, but physical copies are typically spiral-bound or perfect-bound for workshop use)
Paper Type
Paper Type:
N/A (Digital format, but physical copies use durable, often glossy paper for diagrams)
⚙️ Engine Specifications
Primary Engine
Engine 2 0L 4 Cylinder:
2.0L SOHC I4 (4G63/4G64 Mitsubishi derived engine in some models/years)
Engine 2 4L 4 Cylinder:
2.4L DOHC I4 (Chrysler designed engine)
Engine 2 7L V6:
2.7L SOHC V6 (Chrysler designed engine)
Engine 3 0L V6:
3.0L SOHC V6 (Mitsubishi 6G72 engine, primarily in earlier years or specific trims)
Performance
Horsepower Range:
Approximately 130-200 hp (depending on engine and year)
Torque Range:
Approximately 135-200 lb-ft (depending on engine and year)
Fuel System
Fuel Injection:
Multi-point Fuel Injection (MPI) or Sequential Multi-port Fuel Injection (SMPI).
Fuel Type:
Unleaded gasoline.
Recommended Octane:
87 Octane (minimum), higher octane may be recommended for V6 engines or performance variants.
🔧 Transmission
Standard
Standard Transmission:
4-speed Automatic Transmission (e.g., 41TE, 42LE)
Optional
Optional Transmission:
5-speed Manual Transmission (less common on sedan models, more common on coupe variants)
Features
Transmission Features:
Front-wheel drive (FWD) is standard. Some engines may be paired with different transmission variants.
📐 Dimensions
Exterior
Wheelbase:
Approximately 108.0 inches (2743 mm)
Length:
Approximately 193.7 inches (4920 mm)
Width:
Approximately 70.9 inches (1801 mm)
Height:
Approximately 55.7 inches (1415 mm)
Weights
Curb Weight Range:
Approximately 3,000 - 3,400 lbs (1361 - 1542 kg), depending on engine and equipment.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (2001-2002 models). Note: Ratings can vary by year and testing methodology.
NHTSA Front Impact Passenger:
Good (2001-2002 models).
IIHS Moderate Overlap Frontal Offset:
Acceptable (2001-2002 models).
Active Features
ABS:
Anti-lock Braking System (ABS) was generally standard or optional depending on trim and year.
Traction Control:
Traction control system (TCS) was available on some models/trims.
Passive Features
Airbags Front:
Driver and front passenger airbags were standard.
Airbags Side:
Optional side airbags were available on some trims.
Seatbelts:
Three-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio systems with more speakers and amplifiers were available.
Display Screen:
Basic digital display for radio and climate control information. No advanced touchscreen infotainment systems typically offered.
Driver Assistance
Cruise Control:
Standard on most trims.
Navigation:
Not commonly offered or integrated into the standard infotainment systems of this era.
Connectivity
Auxiliary Input:
Not commonly available on standard audio systems. Aftermarket solutions would be required.
Bluetooth:
Not available from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Refer to the manual for precise intervals based on oil viscosity and service type (normal vs. severe).
Air Filter Replacement:
Recommended every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Intervals vary by spark plug type (e.g., copper, platinum, iridium). Typically 30,000-100,000 miles.
Transmission Fluid Change:
Typically every 30,000-60,000 miles for automatic transmissions. Consult manual for specific fluid type and procedure.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 is common, but check manual for specific engine and ambient temperature requirements. API Certified.
Engine Oil Capacity:
Approximately 4.5 quarts (4.3 L) for 2.0L/2.4L engines, ~4.0 quarts (3.8 L) for V6. Refer to manual for exact capacities.
ATF+4 (Automatic Transmission Fluid) is generally specified for Chrysler/Dodge transmissions of this era.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent specified by the manufacturer.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Check manual for specific requirement.
Known Issues
Transmission Problems:
Intermittent shifting issues, torque converter shudder, and internal seal leaks in automatic transmissions have been reported.
Engine Mounts:
Worn or broken engine mounts can lead to excessive vibration.
Cv Axle Boots:
Torn CV axle boots can lead to premature wear of the CV joints.
Suspension Components:
Premature wear of ball joints, tie rod ends, and control arm bushings can occur.
Evaporative Emission Control:
Issues with the EVAP system, such as leaking charcoal canisters or faulty purge valves, can cause check engine lights.
HVAC Blend Doors:
Actuator failure for HVAC blend doors can result in improper temperature control or airflow direction.
📚 Vehicle History
Brand Heritage
Dodge Brand History:
Dodge is an American automotive brand with a long history, known for performance-oriented vehicles and a range of cars, trucks, and vans.
Model Evolution
Second Gen Stratus:
The second generation Dodge Stratus (2001-2006) was a refresh and redesign of the original Stratus, intended to improve styling, refinement, and market competitiveness.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA.
Production End Year:
Production of the Stratus sedan ended in 2006, being replaced by the Dodge Avenger.
🏆 Awards & Recognition
Recognitions
Insurance Institute For Highway Safety Ii:
The Stratus received 'Acceptable' ratings in IIHS moderate overlap frontal offset crash tests for the 2001-2002 model years.
Ratings
NHTSA Crash Test Ratings:
Received 'Good' ratings for front impact tests from NHTSA in early years of this generation.
Certifications
Vehicle Certification:
Certified and manufactured to meet all federal motor vehicle safety standards (FMVSS) of its respective production years.
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