🏷️ Basic Information Identification Make: Chrysler Model: Neon Generation: Second Generation (PL) Codes Chassis Code: PL 👋 Introduction Market Position Positioning: Essential repair and service guide for owners and mechanics of the 2002-2005 Chrysler Neon. Competitive Analysis Value Proposition: Provides factory-level repair information at a fraction of the cost of dealership services or physical manuals. Key Features Features: Comprehensive coverage, detailed illustrations, step-by-step instructions, electrical system diagnostics with wiring diagrams, printable format. 📋 Manual Details Coverage Areas Years Covered: 2002, 2003, 2004, 2005 Trim Levels Covered: All styles covered Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but implied to be comprehensive) Manual Type Type: Workshop Service Repair Manual (Official Factory) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered General Maintenance: Included Troubleshooting: Included Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagrams: Included Electrical System: Included Suspension: Included Periodic Lubrication: Included Steering: Included Cooling System: Included Fuel Injection: Included Fuel System: Included Emission System: Included Heater Air Conditioning: Included Engine Control System: Included Chassis Body: Included Restraint System: Included Interior: Included Differential Drive: Included Axle: Included Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly Diagnostic Procedures: Troubleshooting and electrical service procedures combined with detailed wiring diagrams Technical Depth Depth: Full professional quality in-depth, suitable for do-it-yourselfers and experienced mechanics Illustrations Type And Quantity: Hundreds of photos and illustrations, including enlarged inset views Instruction Format Format: Numbered instructions, detailed substeps, notes, cautions, and warnings Specific Procedures Engine Removal Installation: Detailed steps for removing and installing the engine and its components. Transmission Overhaul: Procedures for manual and automatic transmission servicing, repair, and overhaul. Brake System Service: Information on brake pad replacement, rotor resurfacing/replacement, caliper service, and bleeding the brake system. Suspension Component Replacement: Guidance on replacing struts, shocks, control arms, ball joints, and tie rod ends. Electrical Component Testing: Diagnostic steps for alternators, starters, ignition systems, lighting, and accessories. Climate Control Repair: Troubleshooting and repair of the heating, ventilation, and air conditioning (HVAC) system. Fuel System Diagnostics: Procedures for testing fuel injectors, fuel pump, fuel pressure, and emissions control systems. Body And Interior Repair: Information on interior trim removal, body panel adjustments, and repair of exterior components. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without any restriction (entirely or select pages) Binding Type Binding: Digital Download (user printable) Paper Type Type: N/A (Digital Download) Delivery Method Delivery: Instant download link on checkout page Software Requirements Reader Requirement: Adobe PDF Reader Compatibility Operating Systems: PC based Windows OS and Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder (SOHC and DOHC variants likely covered based on model years) Performance Typical Horsepower: Approx. 132 hp (16V SOHC) to 150 hp (16V DOHC High Output) - specific data detailed in manual Typical Torque: Approx. 130 lb-ft (16V SOHC) to 148 lb-ft (16V DOHC High Output) - specific data detailed in manual Fuel System Fuel Delivery: Fuel Injection (likely Multi-Port Fuel Injection - MPFI) Engine Management ECM: Engine Control Module (ECM) operation and diagnostics covered in Engine Control System section 🔧 Transmission Standard Type: Manual Transmission (likely 5-speed) Optional Type: Automatic Transmission (likely 4-speed) Features Fluid Type: Specific transmission fluid types (ATF+4 for automatic, gear oil for manual) and capacities detailed in the manual. 📐 Dimensions Exterior Body Styles: Sedan (4-door) and Coupe (2-door) Weights Curb Weight Range: Approx. 2600 - 2800 lbs (specifics vary by trim and body style) 🛡️ Safety Features Ratings NHTSA Front Impact: Good (for driver and passenger in frontal impact - 2002 model year, specifics for other years in manual) IIHS Side Impact: Acceptable (for passenger in side impact - 2002 model year, specifics for other years in manual) Active Features ABS: Available (Anti-lock Braking System) Passive Features Airbags: Standard front airbags, optional side airbags 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player; optional premium audio systems available. Driver Assistance Cruise Control: Available Connectivity Power Accessories: Power windows, power door locks, available power mirrors. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 6 months, but consult manual for specific engine oil type and recommended intervals. Tire Rotation Interval: Generally recommended every 7,500 miles Fluid Specifications Engine Oil Type: SAE 5W-30 (API certified) recommended for most conditions; consult manual for specific ambient temperature requirements and capacities. Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze or equivalent (typically a 50/50 mix with distilled water) Brake Fluid Type: DOT 3 brake fluid Known Issues Common Problems: Coil-on-plug ignition system failures, oil leaks (valve cover, oil pan), power steering pump issues, occasional transmission synchro wear (manual), ABS sensor failures. 📚 Vehicle History Brand Heritage Brand: Chrysler, a marque of Stellantis (formerly Fiat Chrysler Automobiles, DaimlerChrysler, and Chrysler Corporation). Model Evolution Second Generation: The PL Neon was...