🏷️ Basic Information Identification Make: Mazda Model: MPV Codes Model Codes: LW3W (Japan), LW2W (North America) 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, individuals seeking versatile cargo and passenger space Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Chrysler Town & Country, Ford Windstar, Kia Sedona Key Features Unique Selling Points: Sporty driving dynamics (for its class), flexible seating configurations, available AWD, stylish exterior design Manual Benefit: Empowers DIY enthusiasts to perform maintenance and repairs, saving on labor costs and increasing vehicle longevity. 📋 Manual Details Coverage Areas Years Covered: 2002, 2003, 2004, 2005 Regions Covered: Global (specific North American details implied by typical market focus) Page Count Estimated Page Count: Approximately 1500-2500 pages (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF, potentially with searchable text and high-resolution diagrams) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, valve train, crankshaft, pistons, connecting rods, timing system (belts/chains), lubrication system, cooling system Engine Performance: Fuel system (injection, pumps, injectors), ignition system (coils, plugs), emissions control systems (EGR, catalytic converter), exhaust system Transmission Drivetrain: Automatic transmission (FWD/AWD variants), clutch system (if manual offered), drive axles, differential, transfer case (AWD) Brakes: Front disc brakes, rear disc brakes, parking brake, ABS (Anti-lock Braking System), brake fluid Suspension Steering: Front independent suspension (McPherson strut), rear independent suspension (multi-link), power steering system, steering column, wheel alignment Electrical Lighting: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant service, blower motor, climate control modules Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, mirrors, seals Body Interior: Interior trim, seats, dashboard, center console, airbags, seat belts Diagnostics Troubleshooting: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides Procedures Included Maintenance: Oil and filter change, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, differential fluid change, timing belt inspection/replacement Repair Replacement: Engine component replacement (e.g., starter, alternator, water pump), transmission overhaul/replacement, brake pad/rotor replacement, suspension component replacement, exhaust system repair, electrical component repair Diagnostics: Fault code interpretation, circuit testing, sensor testing, actuator testing, component diagnosis Installation: Accessory installation (e.g., trailer hitch, roof rack), component upgrades (where applicable) Technical Depth Depth: Comprehensive: Covers routine maintenance, preventative care, troubleshooting, diagnosis, component-level repair, and complete overhauls. Includes detailed exploded views, wiring diagrams, and torque specifications. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Image Resolution: High-resolution (suitable for printing and clear viewing of diagrams) Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Us: FS-DE / J50 (North American Market) Engine Type: 2.5L (2496cc) DOHC 24-Valve V6 Bore X Stroke: 84.5 mm x 90.0 mm Performance Horsepower Hp: 170 hp @ 6000 rpm (approx.) Torque Lb-Ft: 175 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Management ECU Type: Engine Control Unit (ECU) with OBD-II diagnostics 🔧 Transmission Standard Type Us: 4-Speed Automatic Transmission (FWD) Optional Type AWD: 4-Speed Automatic Transmission with All-Wheel Drive (AWD) Features Transmission Fluid Type: Mazda ATF JWS3317 or equivalent Dexron III/Mercon (verify with manual) Transmission Fluid Capacity: Approximately 3.2-3.7 quarts (dry fill, service fill will be less) 📐 Dimensions Exterior Length: Approx. 187.6 inches Width: Approx. 70.7 inches Height: Approx. 66.3 inches Wheelbase: Approx. 112.4 inches Interior Seating Capacity: 7-Passenger Cargo Volume Behind 3Rd Row: Approx. 23.7 cu ft Cargo Volume Behind 2Nd Row: Approx. 70.1 cu ft Weights Curb Weight FWD: Approx. 3700-3850 lbs Curb Weight AWD: Approx. 3900-4050 lbs 🛡️ Safety Features Ratings NHTSA Frontal Impact: 4-Star Driver, 5-Star Passenger (2002 models, may vary) IIHS Side Impact: Good (2002 models, may vary) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available (depending on trim level and AWD) Passive Features Airbags: Frontal airbags, available side-impact airbags Seatbelts: 3-point seatbelts with pretensioners for front seats 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, available premium audio systems. Climate Control: Manual or Automatic Climate Control (depending on trim level). Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Accessories: Power windows, power door locks, power mirrors. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 miles or 6 months (whichever comes first), under normal driving conditions. Engine Air Filter: Every 15,000 miles or 12 months. Spark Plugs: Every 60,000 miles (Platinum or Iridium type). Engine Coolant: First flush at 75,000 miles or 5 years, then every 50,000 miles or 3 years thereafter. Transmission Fluid: Inspect every 30,000 miles; change every 60,000 miles or if fluid appears discolored/burnt. Fluid Specifications Engine Oil Viscosity: 5W-30...
Comprehensive: Covers routine maintenance, preventative care, troubleshooting, diagnosis, component-level repair, and complete overhauls. Includes detailed exploded views, wiring diagrams, and torque specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High-resolution (suitable for printing and clear viewing of diagrams)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Us:
FS-DE / J50 (North American Market)
Engine Type:
2.5L (2496cc) DOHC 24-Valve V6
Bore X Stroke:
84.5 mm x 90.0 mm
Performance
Horsepower Hp:
170 hp @ 6000 rpm (approx.)
Torque Lb-Ft:
175 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Management
ECU Type:
Engine Control Unit (ECU) with OBD-II diagnostics
🔧 Transmission
Standard
Type Us:
4-Speed Automatic Transmission (FWD)
Optional
Type AWD:
4-Speed Automatic Transmission with All-Wheel Drive (AWD)
Features
Transmission Fluid Type:
Mazda ATF JWS3317 or equivalent Dexron III/Mercon (verify with manual)
Transmission Fluid Capacity:
Approximately 3.2-3.7 quarts (dry fill, service fill will be less)
📐 Dimensions
Exterior
Length:
Approx. 187.6 inches
Width:
Approx. 70.7 inches
Height:
Approx. 66.3 inches
Wheelbase:
Approx. 112.4 inches
Interior
Seating Capacity:
7-Passenger
Cargo Volume Behind 3Rd Row:
Approx. 23.7 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 70.1 cu ft
Weights
Curb Weight FWD:
Approx. 3700-3850 lbs
Curb Weight AWD:
Approx. 3900-4050 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
4-Star Driver, 5-Star Passenger (2002 models, may vary)
IIHS Side Impact:
Good (2002 models, may vary)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available (depending on trim level and AWD)
Passive Features
Airbags:
Frontal airbags, available side-impact airbags
Seatbelts:
3-point seatbelts with pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, available premium audio systems.
Climate Control:
Manual or Automatic Climate Control (depending on trim level).
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or 6 months (whichever comes first), under normal driving conditions.
Engine Air Filter:
Every 15,000 miles or 12 months.
Spark Plugs:
Every 60,000 miles (Platinum or Iridium type).
Engine Coolant:
First flush at 75,000 miles or 5 years, then every 50,000 miles or 3 years thereafter.
Transmission Fluid:
Inspect every 30,000 miles; change every 60,000 miles or if fluid appears discolored/burnt.
Fluid Specifications
Engine Oil Viscosity:
5W-30
Engine Oil Capacity:
Approximately 4.5 quarts (with filter change)
Coolant Type:
Mazda Long Life Antifreeze/Coolant (Blue) or equivalent HOAT
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Mounts:
Premature wear or failure of engine mounts, leading to vibration.
Transmission Slipping:
Occasional reports of automatic transmission slipping or delayed engagement, often related to fluid condition or solenoid issues.
Exhaust Manifold Cracks:
Some V6 engines may develop cracks in the exhaust manifold, causing exhaust leaks and ticking noises.
Power Steering Pump:
Potential for power steering pump leaks or noise.
📚 Vehicle History
Brand Heritage
Mazda History:
Mazda Motor Corporation, a Japanese automaker known for innovative engineering and sporty driving characteristics.
Model Evolution
Mpv Generations:
This manual covers the second generation (LW series) of the Mazda MPV, introduced in 1999.
Second Gen Update:
The 2002 model year saw a significant facelift for the LW MPV, including updated styling, improved interior features, and powertrain enhancements, making this manual particularly relevant for this mid-cycle refresh.
Production
Assembly Location:
Hofushima Plant, Japan (primary)
Production Years:
1999-2006 (LW Series)
🏆 Awards & Recognition
Recognitions
Car And Driver:
Named to Car and Driver's 10Best list for 2002, highlighting its blend of utility and driving enjoyment.
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