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Suzuki LT A400 LT A400F Eiger 400 Auto 2002-2007 Service Repair Workshop Manual Download PDF

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This manual covers the LT-A400 Eiger and LT-A400F Eiger 400 Auto All-Terrain Vehicles (ATVs) produced between 2002 and 2007. Renowned for its reliability and user-friendly automatic transmission, the Eiger is a capable utility ATV suitable for a variety of tasks and terrains. Its 376 cc engine, combined with a robust chassis and selectable 2WD/4WD system, offers a blend of performance and versatility that made it a popular choice in its segment. This guide provides comprehensive information to ensure the longevity and optimal performance of your ATV. This Factory Service Repair Workshop Manual in English is designed to provide complete service, repair, and workshop procedures for the LT-A400 Eiger models. It includes detailed step-by-step instructions, troubleshooting guides, maintenance schedules, and technical specifications for all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical components. With hundreds of detailed photos and exploded diagrams, this manual empowers owners, DIY mechanics, and professional technicians to perform diagnostics, maintenance, and repairs effectively, ensuring the vehicle remains in peak operating condition. 🏷️ Basic Information Identification Make: Suzuki Model: LT-A400 Eiger Model Variant: LT-A400F Eiger 400 Auto Production Years Covered: 2002, 2003, 2004, 2005, 2006, 2007 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Target Audience: ATV owners, DIY mechanics, professional technicians, repair shops Competitive Analysis Value Proposition: Provides professional-grade repair information at a fraction of the cost of dealer service, empowering users to maintain and repair their vehicle effectively. Key Features Content Detail: Highly detailed, step-by-step instructions with visual aids, mirroring dealership service manual quality. Accessibility: Instant download for immediate access on various devices. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, and Workshop Procedures Secondary Coverage: Troubleshooting, Maintenance, Diagnostics Page Count Estimated Page Count: Hundreds of pages (actual count not specified, but described as extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, top-end and bottom-end procedures, valve train, cooling system, lubrication system Transmission: Automatic transmission service, inspection, repair, and adjustment Drivetrain: Front and rear differential service, drive shafts, U-joints, axle boots Suspension: Front and rear suspension components, shock absorbers, control arms, bushings, steering knuckles Brakes: Brake system service, disc brake pads, calipers, hydraulic lines, master cylinder, bleeding procedures Electrical: Wiring diagrams, charging system, ignition system, lighting, starter, battery, fuses, relays Fuel System: Fuel tank, fuel pump, fuel filter, carburetor service and adjustment Cooling System: Radiator, hoses, thermostat, coolant specifications Exhaust System: Muffler, exhaust pipes, mounting hardware Body And Frame: Frame inspection, body panel removal and installation, seat, handlebars, fenders Wheels And Tires: Tire pressure, wheel installation, lug nut torque specifications Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, spark plug replacement Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components and systems Disassembly And Assembly: Detailed instructions for taking apart and reassembling vehicle components Diagnostics: Component testing, circuit analysis, common fault codes Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls Diagrams And Illustrations: Hundreds of detailed photos and exploded diagrams 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Compatibility: Compatible with Windows and macOS computers Print Quality Printable: Yes, single pages or the entire manual can be printed Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Licensing Usage Rights: Unlimited usage on multiple devices, no expiry dates, no renewal fees ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, Single Cylinder Displacement: 376 cc (23.0 cu in) Bore X Stroke: 81.0 mm x 73.6 mm (3.19 in x 2.90 in) Performance Horsepower: Estimated 21-24 HP (specific figures vary by source and tuning) Torque: Estimated 20-22 lb-ft (specific figures vary by source and tuning) Fuel System Fuel Delivery: Carburetor (Mikuni BSR36, typically) Recommended Fuel: Unleaded gasoline, 87 octane or higher Cooling System Cooling Method: Air-cooled with oil cooler Ignition System Ignition Type: Electronic Ignition (CDI) 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter with CVT - Continuously Variable Transmission) Drive Modes: 2WD/4WD selectable, High/Low range, Reverse Features Clutch Type: Automatic Wet Multi-Plate Clutch Transmission Fluid Type: Refer to manual for specific Suzuki ATF or equivalent (e.g., SAE 80W API GL-4 gear oil for bevel gears) 📐 Dimensions Weights Dry Weight: Approximately 577 lbs (261 kg) Curb Weight: Approximately 613 lbs (278 kg) Capacities Fuel Capacity: 3.2 US gallons (12.0 liters) Oil Capacity: Approximately 2.8 US quarts (2.6 liters) with filter change Wheels And Tires Front Tire Size: AT 25 x 8-12 Rear Tire Size: AT 25 x 10-12 Wheel Bolt Pattern: 4x110 mm 🛡️ Safety Features Ratings Safety Certification: Meets ANSI/SVIA 1-2003 and ASME B30.26 standards (as applicable to ATVs) Active Features Braking System: Hydraulic disc brakes front and rear Passive Features Lighting: Dual 30W headlights, 5W taillight/stoplight 💡 Technology Features...
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Suzuki LT A400 LT A400F Eiger 400 Auto 2002-2007 Service Repair Workshop Manual Download PDFSuzuki LT A400 LT A400F Eiger 400 Auto 2002-2007 Service Repair Workshop Manual Download PDFSuzuki LT A400 LT A400F Eiger 400 Auto 2002-2007 Service Repair Workshop Manual Download PDFSuzuki LT A400 LT A400F Eiger 400 Auto 2002-2007 Service Repair Workshop Manual Download PDF
This manual covers the LT-A400 Eiger and LT-A400F Eiger 400 Auto All-Terrain Vehicles (ATVs) produced between 2002 and 2007. Renowned for its reliability and user-friendly automatic transmission, the Eiger is a capable utility ATV suitable for a variety of tasks and terrains. Its 376 cc engine, combined with a robust chassis and selectable 2WD/4WD system, offers a blend of performance and versatility that made it a popular choice in its segment. This guide provides comprehensive information to ensure the longevity and optimal performance of your ATV. This Factory Service Repair Workshop Manual in English is designed to provide complete service, repair, and workshop procedures for the LT-A400 Eiger models. It includes detailed step-by-step instructions, troubleshooting guides, maintenance schedules, and technical specifications for all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical components. With hundreds of detailed photos and exploded diagrams, this manual empowers owners, DIY mechanics, and professional technicians to perform diagnostics, maintenance, and repairs effectively, ensuring the vehicle remains in peak operating condition.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-A400 Eiger
Model Variant:
LT-A400F Eiger 400 Auto
Production Years Covered:
2002, 2003, 2004, 2005, 2006, 2007
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Target Audience:
ATV owners, DIY mechanics, professional technicians, repair shops
Competitive Analysis
Value Proposition:
Provides professional-grade repair information at a fraction of the cost of dealer service, empowering users to maintain and repair their vehicle effectively.
Key Features
Content Detail:
Highly detailed, step-by-step instructions with visual aids, mirroring dealership service manual quality.
Accessibility:
Instant download for immediate access on various devices.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, and Workshop Procedures
Secondary Coverage:
Troubleshooting, Maintenance, Diagnostics
Page Count
Estimated Page Count:
Hundreds of pages (actual count not specified, but described as extensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, top-end and bottom-end procedures, valve train, cooling system, lubrication system
Transmission:
Automatic transmission service, inspection, repair, and adjustment
Drivetrain:
Front and rear differential service, drive shafts, U-joints, axle boots
Suspension:
Front and rear suspension components, shock absorbers, control arms, bushings, steering knuckles
Brakes:
Brake system service, disc brake pads, calipers, hydraulic lines, master cylinder, bleeding procedures
Electrical:
Wiring diagrams, charging system, ignition system, lighting, starter, battery, fuses, relays
Fuel System:
Fuel tank, fuel pump, fuel filter, carburetor service and adjustment
Cooling System:
Radiator, hoses, thermostat, coolant specifications
Exhaust System:
Muffler, exhaust pipes, mounting hardware
Body And Frame:
Frame inspection, body panel removal and installation, seat, handlebars, fenders
Wheels And Tires:
Tire pressure, wheel installation, lug nut torque specifications
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, spark plug replacement
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly And Assembly:
Detailed instructions for taking apart and reassembling vehicle components
Diagnostics:
Component testing, circuit analysis, common fault codes
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls
Diagrams And Illustrations:
Hundreds of detailed photos and exploded diagrams
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Compatibility:
Compatible with Windows and macOS computers
Print Quality
Printable:
Yes, single pages or the entire manual can be printed
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Licensing
Usage Rights:
Unlimited usage on multiple devices, no expiry dates, no renewal fees
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, Single Cylinder
Displacement:
376 cc (23.0 cu in)
Bore X Stroke:
81.0 mm x 73.6 mm (3.19 in x 2.90 in)
Performance
Horsepower:
Estimated 21-24 HP (specific figures vary by source and tuning)
Torque:
Estimated 20-22 lb-ft (specific figures vary by source and tuning)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR36, typically)
Recommended Fuel:
Unleaded gasoline, 87 octane or higher
Cooling System
Cooling Method:
Air-cooled with oil cooler
Ignition System
Ignition Type:
Electronic Ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
Automatic (Torque Converter with CVT - Continuously Variable Transmission)
Drive Modes:
2WD/4WD selectable, High/Low range, Reverse
Features
Clutch Type:
Automatic Wet Multi-Plate Clutch
Transmission Fluid Type:
Refer to manual for specific Suzuki ATF or equivalent (e.g., SAE 80W API GL-4 gear oil for bevel gears)
📐 Dimensions
Weights
Dry Weight:
Approximately 577 lbs (261 kg)
Curb Weight:
Approximately 613 lbs (278 kg)
Capacities
Fuel Capacity:
3.2 US gallons (12.0 liters)
Oil Capacity:
Approximately 2.8 US quarts (2.6 liters) with filter change
Wheels And Tires
Front Tire Size:
AT 25 x 8-12
Rear Tire Size:
AT 25 x 10-12
Wheel Bolt Pattern:
4x110 mm
🛡️ Safety Features
Ratings
Safety Certification:
Meets ANSI/SVIA 1-2003 and ASME B30.26 standards (as applicable to ATVs)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Dual 30W headlights, 5W taillight/stoplight
💡 Technology Features
Infotainment
Display Features:
Digital LCD instrumentation displaying speedometer, odometer, trip meter, fuel gauge, 4WD indicator, gear indicator (if applicable), clock.
Driver Assistance
Starting System:
Electric Starter and Recoil Starter backup
Connectivity
Charging System:
12V DC, 270W output alternator for charging battery and powering accessories.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first (check manual for specifics)
Air Filter Cleaning:
Inspect every 500 km, clean as needed. Replace every 2000 km or as needed.
Spark Plug Replacement:
Replace every 2000 km or as needed.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or SH, JASO MA
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Coolant:
Suzuki Super Long Life Coolant or equivalent (50/50 mix with distilled water)
Known Issues
Carburetor Cleaning:
Can be prone to clogging due to fuel varnish if not used regularly or if fuel quality is poor.
Cvt Belt:
Regular inspection for wear and proper tension is recommended to prevent premature failure.
Differential Oil:
Importance of correct fluid type and regular changes for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Predecessor:
The Eiger line followed Suzuki's previous QuadSport and KingQuad models, offering a more refined and powerful option.
Key Updates:
The LT-A400 model introduced a larger displacement engine and an automatic transmission option, enhancing its utility and accessibility.
Production
Manufacturing Location:
Likely manufactured in Japan or North America by Suzuki.
🏆 Awards & Recognition
Recognitions
Industry Perception:
The Suzuki Eiger 400 was generally well-regarded for its reliability, ease of use (especially the automatic transmission), and value for money in the mid-size utility ATV segment.
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