Daewoo Gentra 2002-2011 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Gentra Generation Codes: J200 (also known as Daewoo Lacetti, Chevrolet Nubira, Chevrolet Lacetti, Suzuki Reno, Suzuki Forenza) 👋 Introduction Market Position Market Segment: Compact/Small Family Car Target Audience: Budget-conscious consumers seeking reliable and practical transportation Competitive Analysis Key Competitors: Hyundai Elantra, Kia Spectra, Ford Focus, Chevrolet Cavalier/Cobalt, Toyota Corolla (in various markets) Key Features Design Philosophy: Practicality, affordability, and European styling influence (shared platform with GM Epsilon platform cars like Opel Astra) Manual Value Proposition: Enables DIY repairs, diagnostics, and maintenance, saving on labor costs and reducing downtime. 📋 Manual Details Coverage Areas Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Market Regions: Global (specific to markets where the Daewoo Gentra was sold, often shared with Chevrolet Lacetti/Nubira) Page Count Estimated Pages: Likely 1500+ pages (typical for comprehensive workshop manuals covering multiple model years and engine variants) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing systems, lubrication, cooling Engine Management: Fuel injection, ignition system, emission control systems, sensors, actuators, ECM diagnostics Transmission Manual: Clutch system, gearbox assembly, shift mechanisms, internal components, final drive Transmission Automatic: Automatic transmission assembly, hydraulic control, torque converter, shift solenoids, TCM diagnostics Drivetrain: Front-wheel drive shafts, CV joints, differential Suspension: Front suspension (struts, control arms, anti-roll bar), rear suspension (multi-link, trailing arms, shocks), wheel bearings Steering: Power steering system (hydraulic/electric), steering column, tie rods, steering rack Brakes: Front and rear brake systems (disc/drum), hydraulic circuits, ABS (Anti-lock Braking System), parking brake Electrical System: Battery, charging system, starter, lighting systems (headlights, taillights, interior), fuses, relays Body And Interior: Body panels, doors, hood, trunk, interior trim, seats, HVAC system Body Electrical: Power windows, power door locks, mirrors, wipers, horn, audio system wiring Procedures Included Maintenance: Scheduled maintenance checks, oil changes, filter replacements, fluid level checks and top-ups, spark plug replacement Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting charts, error code interpretation Repair: Component removal, disassembly, inspection, repair, and reassembly for all major vehicle systems Diagnostics: OBD-II (On-Board Diagnostics) system, scan tool usage, specific diagnostic tests for engine, ABS, and transmission control modules Specifications: Torque specifications for fasteners, clearances, fluid capacities, electrical component resistance values Technical Depth Depth: Comprehensive (covers basic maintenance to full engine/transmission rebuilds, including electrical schematics and diagnostic procedures) 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent decompression software) Compatibility Operating Systems: Compatible with all versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Examples: T20SED, L16SED, L18SED, L20SED (referring to 1.6L, 1.8L, 2.0L Ecotec-derived engines) Engine Displacement: 1.5L, 1.6L, 1.8L, 2.0L (depending on market and specific model variant) Performance Horsepower Range: Approx. 90 hp (1.5L) to 135 hp (2.0L) Torque Range: Approx. 130 Nm (1.5L) to 180 Nm (2.0L) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline (Octane rating varies by market, typically 91 RON recommended) Engine Layout Configuration: Inline 4-cylinder Emission Control Emission Standards: Euro 3/4 compliant (depending on year and market) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Transmission Fluid Manual: GM Dexron III or equivalent (for automatic transmission) Transmission Fluid Automatic: GM Dexron III or equivalent (for automatic transmission) 📐 Dimensions Exterior Body Styles: Hatchback (5-door), Sedan (4-door), Wagon (5-door) - exact availability varies by market and year Wheelbase: Approx. 2600 mm (2600 mm) Weights Curb Weight: Approx. 1200 - 1350 kg (depending on body style and engine) 🛡️ Safety Features Ratings Crash Test Performance: Variable, as Daewoo vehicles underwent various safety tests across different regions. Later models shared with Chevrolet often had better ratings. Active Features ABS: Available on higher trim levels Traction Control: Rarely standard, potentially available on top trims Passive Features Airbags: Driver and front passenger airbags standard on many models; side airbags may be optional Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player, optional MP3 capability and upgraded speaker systems Dashboard Features: Analog gauges for speedometer, tachometer, fuel, and temperature; basic trip computer Driver Assistance Cruise Control: Available on higher trim levels Connectivity Auxiliary Input: Rare, typically found on later models or aftermarket additions 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 - 15,000 km (4,500 - 9,000 miles) or 6-12 months, depending on driving conditions and oil type. Air Filter Replacement: Every 30,000 - 45,000 km (18,000 - 27,000 miles) Spark Plug Replacement: Every 60,000 - 100,000 km (36,000 - 60,000 miles), depending on plug type (e.g., iridium) Coolant...
Unleaded Gasoline (Octane rating varies by market, typically 91 RON recommended)
Engine Layout
Configuration:
Inline 4-cylinder
Emission Control
Emission Standards:
Euro 3/4 compliant (depending on year and market)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Transmission Fluid Manual:
GM Dexron III or equivalent (for automatic transmission)
Transmission Fluid Automatic:
GM Dexron III or equivalent (for automatic transmission)
📐 Dimensions
Exterior
Body Styles:
Hatchback (5-door), Sedan (4-door), Wagon (5-door) - exact availability varies by market and year
Wheelbase:
Approx. 2600 mm (2600 mm)
Weights
Curb Weight:
Approx. 1200 - 1350 kg (depending on body style and engine)
🛡️ Safety Features
Ratings
Crash Test Performance:
Variable, as Daewoo vehicles underwent various safety tests across different regions. Later models shared with Chevrolet often had better ratings.
Active Features
ABS:
Available on higher trim levels
Traction Control:
Rarely standard, potentially available on top trims
Passive Features
Airbags:
Driver and front passenger airbags standard on many models; side airbags may be optional
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player, optional MP3 capability and upgraded speaker systems
Dashboard Features:
Analog gauges for speedometer, tachometer, fuel, and temperature; basic trip computer
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Auxiliary Input:
Rare, typically found on later models or aftermarket additions
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 15,000 km (4,500 - 9,000 miles) or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 30,000 - 45,000 km (18,000 - 27,000 miles)
Spark Plug Replacement:
Every 60,000 - 100,000 km (36,000 - 60,000 miles), depending on plug type (e.g., iridium)
Coolant Flush:
Every 45,000 - 60,000 km (27,000 - 36,000 miles) or 2-3 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40 API SL/SM (refer to manual for exact specification based on climate)
Engine Oil Capacity:
Approx. 4.0 - 4.5 liters (4.2 - 4.8 US quarts)
Coolant Type:
GM P/N 12346320 or equivalent OAT/HOAT antifreeze (typically red or orange)
Known Issues
Common Problems:
Some reports of oil leaks from valve cover gasket, minor electrical gremlins, potential for premature wear of suspension components, catalytic converter issues in some regions.
Maintenance Tips:
Regularly check and top-up power steering fluid if applicable, maintain proper tire inflation for optimal handling and tire life.
📚 Vehicle History
Brand Heritage
Brand Origins:
South Korean automotive manufacturer, formerly part of General Motors Daewoo Auto & Technology Company.
Model Evolution
Platform Sharing:
Based on the GM Epsilon platform, also utilized by Opel Astra, Chevrolet Vectra, and Saab 9-3.
Rebranding:
In many markets, the Daewoo Gentra was sold as the Chevrolet Lacetti, Chevrolet Nubira, or Suzuki Reno/Forenza.
Production
Production Period:
2002-2011 (for the Daewoo Gentra designation)
Manufacturing Locations:
South Korea (primarily), potentially other GM facilities globally.
🏆 Awards & Recognition
Recognitions
Awards Or Ratings:
Generally positioned as an affordable, practical option. Specific awards or high ratings are less common compared to more established brands in this segment.
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