Aprilia Tuono V990 2002 Service Repair Workshop Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono V990
Year:
2002
Codes
Engine Code Variant:
Rotax 990 V-twin (derived from RSV Mille)
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical skills, independent service professionals, and enthusiasts seeking self-sufficiency
Competitive Analysis
Value Proposition:
Provides dealer-level repair information at a fraction of the cost of professional service, enabling significant savings on maintenance and repairs.
Key Features
Content Authenticity:
Vehicle-specific information, identical to manuals used by authorized dealers; not generic.
User Friendliness:
Clear, concise text with diagrams and illustrations for easy comprehension and execution of repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance
Secondary Coverage:
Troubleshooting, diagnostics, specifications, wiring schematics
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as 'full' and 'complete')
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Engine identification, disassembly, servicing, cooling system, fuel system (including fuel filter)
Electrical System:
Wiring schematics, alternator, regulator
Chassis And Body:
Engine body, general precautions, maintenance check list, check and maintenance procedures
Procedures Included
Routine Maintenance:
Scheduled maintenance, fluid changes, filter replacements, general checks
Repair Procedures:
Step-by-step disassembly and servicing, component repair
Troubleshooting:
Diagnostic procedures, common issue identification and resolution
Technical Depth
Diagnostic Capability:
Advanced diagnostics, troubleshooting specific faults
Rebuild Capability:
Complete engine and component rebuild procedures
Specialized Information:
Special tools required, tightening torques, servicing specifications
📊 Manual Specifications
File Format
Readability:
Viewable on PC, Mac, phones, and ebook readers (e.g., Kindle)
Print Quality
Printability:
All pages are printable, allowing for creation of physical copies
Binding Type
Binding Type:
Digital (PDF) - no physical binding
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Engine Displacement:
990 cc (approx.)
Performance
Horsepower:
Expected range for a 2002 V990: 120-130 HP (specific figures available in manual)
Torque:
Expected range for a 2002 V990: 70-75 lb-ft (specific figures available in manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - details covered in manual
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Features
Clutch Type:
Wet multi-plate clutch (details on maintenance and adjustment covered)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1410-1420 mm (specific measurement in manual)
Weights
Dry Weight:
Approx. 180-190 kg (specific measurement in manual)
🛡️ Safety Features
Active Features
Braking System:
Dual front discs, single rear disc with advanced hydraulic systems (specific caliper details and servicing procedures in manual)
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, basic trip computer, warning lights (details on sensor functions in manual).
Driver Assistance
Traction Control:
Not typically equipped on this model year.
Connectivity
Diagnostic Ports:
Likely includes diagnostic connectors for ECU access (specific location and usage in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or annually (exact recommended intervals in manual)
Spark Plug Replacement:
Recommended around 6,000-10,000 miles (specific recommendations in manual)
Fluid Specifications
Engine Oil Type:
Synthetic Motorcycle Oil, SAE 10W-40 or 15W-50 (specific API and JASO ratings in manual)
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio typical, specific type in manual)
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, valve stem seals (manual provides inspection and replacement guidance).
Electrical Reliability:
Older models may experience rectifier/regulator issues, or wiring harness degradation. Manual provides diagnostic pathways.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer known for its performance-oriented bikes.
Model Evolution
Model Basis:
The Tuono V990 is the naked sportbike variant derived from the highly successful Aprilia RSV Mille sportbike.
Production
Production Period For V990:
Launched in the early 2000s, with the 2002 model being an early iteration.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Tuono V990 is highly regarded for its potent engine, sharp handling, and aggressive styling, often praised for its raw performance.