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Introduction
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Market Position
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Target Audience:
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DIY enthusiasts, independent repair shops, dealership technicians
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Competitive Analysis
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Advantage:
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Vehicle-specific, factory-level information, comprehensive A-Z coverage
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Key Features
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Information Source:
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Exact manual used by dealership technicians
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Digital Format Benefit:
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Easy to use PDF, printable pages, searchable, no greasy pages
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Value Proposition
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Savings:
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Saves time and money by enabling owners to perform their own maintenance and repairs
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Manual Details
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Coverage Areas
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Primary Coverage:
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Service, Maintenance, Diagnostics, and Repair
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Model Variants Covered:
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All models and trim levels
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Page Count
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Estimated Page Count:
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Extensive (specific count not provided, but described as comprehensive A-Z)
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Manual Type
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Type:
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Factory Service and Repair Manual
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Language
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Language:
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English
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Format
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File Format:
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PDF
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File Quality:
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High-resolution, printable pages with zoomable images
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Print Quality
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Printability:
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Fully printable, allowing users to print specific pages or entire sections
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Binding Type
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Binding:
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N/A (Digital PDF format)
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Paper Type
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Paper Type:
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N/A (Digital PDF format)
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Manual Coverage
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Systems Covered
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Engine Systems:
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Engine mechanical, control system, fuel service, emission control, intake, exhaust, cooling, lubrication, ignition, starting, charging
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Drivetrain Systems:
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Automatic transmission, clutch, manual transmission, transfer/propeller shaft, drive shaft, differential, axle
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Chassis Systems:
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Suspension, tire & wheel, brake control, brakes, parking brake, steering column, power steering
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Body And Interior Systems:
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Air conditioning, supplemental restraint system (SRS), seat belts, engine immobilizer, cruise control, wiper & washer, door locks, meter, audio/visual, horn, windshield/glass/mirror, instrument panel, seats, engine hood/doors, exterior & interior trim
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Electrical Systems:
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Electrical system, multiplex/CAN communication
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Procedures Included
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Maintenance Procedures:
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Routine maintenance, fluid changes, filter replacements, inspection schedules
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Diagnostic Procedures:
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Troubleshooting guides, fault code interpretation, diagnostic flowcharts
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Repair Procedures:
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Step-by-step repair instructions for all major components and systems
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Component Overhaul:
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Detailed procedures for engine, transmission, and other major component rebuilds
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Technical Depth
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Depth:
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Complete, from basic maintenance to advanced diagnostics and full rebuilds
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Diagrams Illustrations:
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Includes diagrams, illustrations, and wiring schematics
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Engine Specifications
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Primary Engine
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Engine Options 2002:
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Likely candidates: 2.0L (EW10) Petrol, 1.8L (XU7) Petrol, 2.0L HDI Diesel (RHY)
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Performance
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Estimated Horsepower Range:
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Approximately 110-136 hp for petrol, 90-110 hp for diesel (variant dependent)
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Estimated Torque Range:
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Approximately 170-200 Nm for petrol, 200-240 Nm for diesel (variant dependent)
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Fuel System
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Fuel Type:
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Petrol (Unleaded) and Diesel (Common Rail direct injection for HDI)
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Injection Type:
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Multi-point fuel injection (MPI) for petrol, Direct Injection (DI) for diesel
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Control System
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ECU Type:
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Likely Bosch Motronic or Siemens ECU for petrol, Bosch EDC for diesel (specifics in manual)
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Maintenance
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Service Intervals
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Oil Change Interval Petrol:
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Approximately 10,000 - 15,000 km or 1 year (refer to manual for exact specification)
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Oil Change Interval Diesel:
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Approximately 15,000 - 20,000 km or 1 year (refer to manual for exact specification)
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Timing Belt Replacement:
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Essential, typically every 80,000 - 120,000 km or 5-7 years (critical for petrol engines)
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Fluid Specifications
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Engine Oil Spec Petrol:
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Likely API SL/SM, ACEA A3/B3 or A3/B4, viscosity SAE 5W-40 or 10W-40 (check manual for exact specification)
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Engine Oil Spec Diesel:
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Likely ACEA B3/B4 or C3, viscosity SAE 5W-40 or 10W-40 (check manual for exact specification)
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Coolant Type:
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Antifreeze coolant, 50% concentration, based on Ethylene Glycol (e.g., PSA specification)
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Brake Fluid Type:
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DOT 4
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Transmission Fluid Auto:
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Specific ATF fluid for AL4 transmission (e.g., LT71141 or equivalent)
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Transmission Fluid Manual:
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API GL-4, viscosity SAE 75W-80 or 75W-90 (check manual for exact specification)
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Known Issues
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Common Diesel Issues:
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Injector issues, EGR valve clogging, turbocharger problems (especially with high mileage/poor maintenance)
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Common Petrol Issues:
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Ignition coil failures, sensor issues (crankshaft, camshaft), catalytic converter problems
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Common Transmission Issues:
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Automatic transmission (AL4) can be prone to solenoid issues and clutch pack wear; manual clutch wear
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Common Electrical Issues:
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Window regulator failures, central locking issues, dashboard warning lights
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Common Suspension Issues:
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Wear in suspension bushings, ball joints, and shock absorbers
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