🏷️ Basic Information Identification Make: Dodge Model: Durango Year: 2002 Product Type: Factory Service Repair Manual Generation Generation: Second Generation (2000-2003) 👋 Introduction Market Position Target Audience: DIY mechanics, professional technicians, Durango owners seeking in-depth knowledge. Competitive Analysis Advantage: Provides dealership-level information at a fraction of the cost of professional labor. Key Features Searchability: Fully indexed and searchable PDF format for quick information retrieval. Portability: Accessible on smartphones, PCs, and tablets. Accuracy: Official OEM data ensures unparalleled accuracy and detail. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and maintenance for all systems. Model Variants: Applies to 4x2 and 4x4 drivetrains across all specified model series (M, H, P, X). Page Count Estimated Page Count: Approx. 2000+ pages (typical for a comprehensive factory manual) Manual Type Type: Original Equipment Manufacturer (OEM) Factory Service Manual Language Language: English Format Format: PDF (Digital Download) Digital Delivery: Instant download link provided via email upon purchase completion. Support Future Downloads: Free future download replacements available upon request for lost or corrupted files. 📖 Manual Coverage Systems Covered Engine Systems: 4.7L Magnum V8, 5.9L Magnum V8 - including fuel, ignition, cooling, lubrication, emissions, and engine mechanicals. Transmission And Driveline: Automatic Transmissions (42RE, 46RE, 45RFE), Transfer Cases (NV133, NV233, NV244) - repair, diagnosis, fluid specifications. Suspension And Steering: Front and rear suspension, steering system components, alignment specifications. Brakes: Front and rear brake systems (disc/drum), ABS diagnostics and repair. Electrical And Electronics: Electronic Control Modules (ECM/PCM), instrument cluster, lighting, audio, chime/buzzer systems, power systems, speed control, vehicle theft security, wipers/washers, wiring diagrams. Body And Frame: Frame and bumpers, body panels, doors, glass, interior trim. Heating And Air Conditioning: HVAC system diagnosis, repair, and refrigerant handling. Emissions Control: Emissions control systems diagnosis and repair. Tire And Wheel: Tire specifications, wheel offset, bolt pattern, and replacement procedures. Restraints System: Airbag system diagnosis, service, and replacement procedures, including SRS component locations. Procedures Included Maintenance Procedures: Scheduled maintenance, lubrication, fluid changes, filter replacements, inspections. Diagnostic Procedures: Detailed troubleshooting charts, symptom-to-cause analysis, diagnostic trouble codes (DTCs). Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major systems. Technical Specifications: Torque specifications, clearances, fluid capacities, electrical parameters, alignment angles. Wiring Diagrams: Extensive, detailed wiring diagrams for all electrical systems, crucial for troubleshooting electronic issues. Troubleshooting Guides: Comprehensive symptom-based troubleshooting guides for drivability, electrical, and mechanical concerns. Refrigerant Handling: Guidelines for safe handling and charging of R-134a refrigerant for the A/C system. Technical Depth Depth Of Coverage: Complete from basic maintenance to advanced diagnostics and component overhaul, including wiring diagrams. 📊 Manual Specifications File Format Compatibility: Compatible with all PC and Mac operating systems; requires Adobe Acrobat Reader (free download link provided). Print Quality Printability: Printable pages, allowing users to print specific sections as needed. Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: 4.7L Magnum V8, 5.9L Magnum V8 Performance 4.7L Horsepower: 235 hp @ 4500 rpm (approximate) 4.7L Torque: 300 lb-ft @ 3200 rpm (approximate) 5.9L Horsepower: 245 hp @ 4000 rpm (approximate) 5.9L Torque: 345 lb-ft @ 3200 rpm (approximate) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine Codes Engine Identification: 4.7L V8 (P code), 5.9L V8 (Z code) - consult manual for VIN decoding. 🔧 Transmission Standard Automatic Transmission Options: 42RE, 46RE, 45RFE Optional Transfer Case Options: NV133 (part-time 4WD), NV233 (full-time 4WD), NV244 (full-time 4WD with electronic transfer case control) Features Transmission Features: TorqueFlite automatic transmission family, overdrive gears, appropriate fluid specifications (e.g., ATF+4 for 45RFE). Transmission Codes Transmission Identification: 42RE, 46RE, 45RFE - consult manual for specific codes and rebuild procedures. 📐 Dimensions Exterior Body Style: Sport Utility 4 Door Weights Gross Vehicle Weight Rating: Varies by model/configuration, consult manual for specific ratings. Curb Weight: Varies by model/configuration, consult manual for specific ratings. 🛡️ Safety Features Ratings NHTSA Crash Test Ratings: Refer to NHTSA website for specific model year ratings; manual provides safety system diagnostics. Active Features Active Safety: Anti-lock Braking System (ABS), available Traction Control. Passive Features Passive Safety: Front airbags, available side-impact airbags, seat belt systems. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player, optional premium audio systems, and rear entertainment options. Driver Assistance Driver Aid Systems: Cruise control, standard ABS. Manual covers diagnosis of related electronic modules. Connectivity Vehicle Security: Factory immobilizer system, remote keyless entry, power door locks. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6 months, depending on driving conditions (consult manual for exact interval). Transmission Fluid Change: Recommended at 30,000-60,000 miles or as per severe service schedule (refer to manual). Fluid Specifications Engine Oil Specification: SAE 5W-30 or 5W-20 (depending on engine and ambient temperature) API certified oil (refer to manual for exact viscosity and API rating). Transmission Fluid Specification: ATF+4 (Type 9545) for 45RFE; ATF+3...
42RE, 46RE, 45RFE - consult manual for specific codes and rebuild procedures.
📐 Dimensions
Exterior
Body Style:
Sport Utility 4 Door
Weights
Gross Vehicle Weight Rating:
Varies by model/configuration, consult manual for specific ratings.
Curb Weight:
Varies by model/configuration, consult manual for specific ratings.
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Refer to NHTSA website for specific model year ratings; manual provides safety system diagnostics.
Active Features
Active Safety:
Anti-lock Braking System (ABS), available Traction Control.
Passive Features
Passive Safety:
Front airbags, available side-impact airbags, seat belt systems.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional premium audio systems, and rear entertainment options.
Driver Assistance
Driver Aid Systems:
Cruise control, standard ABS. Manual covers diagnosis of related electronic modules.
Connectivity
Vehicle Security:
Factory immobilizer system, remote keyless entry, power door locks.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6 months, depending on driving conditions (consult manual for exact interval).
Transmission Fluid Change:
Recommended at 30,000-60,000 miles or as per severe service schedule (refer to manual).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 5W-20 (depending on engine and ambient temperature) API certified oil (refer to manual for exact viscosity and API rating).
Transmission Fluid Specification:
ATF+4 (Type 9545) for 45RFE; ATF+3 for 42RE and 46RE (consult manual for definitive specification).
Coolant Specification:
Chrysler HOAT (Hybrid Organic Additive Technology) Extended Life Antifreeze/Coolant, typically a 50/50 mix with distilled water.
Known Issues
Common Durango Issues:
Dashboard cracking (especially the upper pad), HVAC blend door actuator failures, potential head gasket issues on early 4.7L engines, rear axle seal leaks.
Transfer Case Wear:
Some models may experience wear in the transfer case actuator or chain, detailed in manual's diagnosis section.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge's established reputation in the SUV and truck market.
Model Evolution
Durango Second Gen:
Redesigned for 2000, moving to a unibody platform (shared with Dakota/Ram) and offering improved ride and handling over the first generation.
Trim Levels:
Includes variations like M Series, H Series, P Series, X Series, and Sport Utility 4 Door, indicating different feature packages and potentially powertrain configurations.
🏆 Awards & Recognition
Recognitions
Motor Trend SUV Of The Year:
N/A for 2002 model year.
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