🏷️ Basic Information Identification Make: Mazda Model: Protegé Year: 2002 Generation Generation Name: Third Generation (BJ Series) Generation Years: 1998-2003 Codes Chassis Code: BJ 👋 Introduction Market Position Segment: Compact car, known for affordability, reliability, and sporty handling, particularly in performance trims. Competitive Analysis Competitors 2002: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Chevrolet Cavalier. Key Features Platform Heritage: Shared platform with Ford Focus and Volvo S40/V40 in some international markets, but primarily Mazda's own development for North America. Design Philosophy: Jinba Ittai ('horse and rider as one') driving dynamics, emphasizing driver engagement and responsive handling. Availability Trims: Available in sedan and hatchback body styles, with various trim levels like DX, LX, ES, and the performance-oriented Mazdaspeed Protegé. 📋 Manual Details Coverage Areas Regions Covered: Likely global, with specific emphasis on North American specifications for 2002 model year. Page Count Estimated Page Count: 1500-2500+ pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service and Repair Workshop Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagrams, disassembly, assembly, overhaul, lubrication, cooling, exhaust, emissions control. Engine Performance: Fuel injection systems, ignition systems, engine management, diagnostics, tuning. Transmission Manual: Disassembly, assembly, clutch operation, gear shift mechanisms, lubrication. Transmission Automatic: Operation, removal, installation, overhaul, hydraulic control, torque converter, fluid specifications. Drivetrain: Axles, CV joints, differential (if applicable), drive shafts, wheel bearings. Suspension: Front and rear suspension components, alignment procedures, shock absorbers, springs, bushings. Steering: Power steering system, steering rack/gearbox, tie rod ends, steering column. Brakes: Front and rear brake systems (disc/drum), hydraulic lines, master cylinder, ABS (if equipped), brake fluid specifications. Electrical System: Battery, charging system (alternator, starter), lighting system, power windows, locks, mirrors, wipers. Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seats, HVAC controls. Heating Ventilation Air Conditioning HVAC: AC system components, refrigerant handling, heater core, blower motor, climate control. Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, safety component diagnostics. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug service, fluid level checks, tire rotation. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation (OBD-II). Component Replacement: Step-by-step instructions for replacing major and minor components. Overhaul Rebuild: Detailed procedures for complete engine, transmission, and other major component rebuilds. Diagnostic Testing: Procedures for testing various electrical and mechanical systems using multimeters, scan tools, and specialized equipment. Alignment Specifications: Front and rear wheel alignment angles, adjustments, and procedures. Torque Specifications: Precise torque values for all critical fasteners and components. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Diagnostics Level: Advanced diagnostics, including wiring diagrams, component testing, and signal tracing. Rebuild Level: Full engine and transmission rebuild procedures, including clearances and tolerances. 📊 Manual Specifications File Format Format: Digital (PDF expected) Searchability: Likely text-searchable if professionally generated PDF. Print Quality Quality: High resolution for diagrams and text, suitable for printing. Binding Type Binding: Not applicable for digital download (printable pages). Paper Type Paper Type: Not applicable for digital download (printable pages). Software Requirements Software: PDF Reader software (e.g., Adobe Acrobat Reader). ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC 16-valve Inline-4) Engine Displacement Primary: 1991 cc (2.0 Liters) Bore X Stroke Primary: 83.0 mm x 92.0 mm Compression Ratio Primary: 9.1:1 or 9.5:1 (depending on specific variant) Horsepower Primary: Approx. 125-130 hp @ 5500-6000 rpm Torque Primary: Approx. 130-135 lb-ft @ 4000-4500 rpm Engine Variants Other Engine Options: Z5-DE (1.5L SOHC 16-valve Inline-4) in some markets, FS-ZE (2.0L DOHC Turbocharged) for Mazdaspeed Protegé. Performance Mazdaspeed Protege Engine: FS-DET (2.0L DOHC 16-valve Turbocharged Inline-4) Mazdaspeed Protege Horsepower: Approx. 170 hp @ 5500 rpm Mazdaspeed Protege Torque: Approx. 170 lb-ft @ 3000 rpm Fuel System Fuel Induction: Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (SMPI) Fuel Type: Unleaded gasoline, 87 octane recommended (higher for Mazdaspeed) Fuel Tank Capacity: Approx. 13.0 US gallons (49 Liters) 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission (F4A-EL or equivalent) Features Clutch Type: Hydraulically actuated single dry plate (manual transmission) Differential: Open differential, standard Gear Ratios: Specific ratios for manual and automatic transmissions will be detailed in the manual. 📐 Dimensions Exterior Length: Sedan: ~175.0 inches (4445 mm); Hatchback: ~165.0 inches (4190 mm) Width: Approx. 67.9 inches (1725 mm) Height: Sedan: ~55.7 inches (1415 mm); Hatchback: ~55.7 inches (1415 mm) Wheelbase: Approx. 102.7 inches (2606 mm) Front Track: Approx. 58.1 inches (1475 mm) Rear Track: Approx. 57.7 inches (1465 mm) Weights Curb Weight: Approx. 2600-2900 lbs (1180-1315 kg), varies by trim and body style. Gross Vehicle Weight Rating Gvwr: Specific GVWRs will be listed in the manual. Cargo Trunk Volume Sedan: Approx. 12.0-14.0 cubic feet Cargo Volume Hatchback: Significantly more with rear seats folded, details in manual. 🛡️ Safety Features Ratings NHTSA Front Impact...