2002 Mercedes-Benz SL600 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL600 Year: 2002 Codes Chassis Code: R230 Engine Code: M137 👋 Introduction Market Position Segment: High-end luxury grand tourer convertible Target Audience: Owners of the 2002 Mercedes-Benz SL600 seeking to perform maintenance, diagnostics, and repairs themselves or to better understand their vehicle's systems. Competitive Analysis Competitors: Porsche 911, Ferrari 360 Modena, Aston Martin DB7, Jaguar XK8 Key Features Vehicle Highlights: Retractable hardtop (Vario-roof), powerful V12 engine, sophisticated Active Body Control (ABC) suspension, luxurious interior, advanced safety features. Manual Value Proposition: Provides factory-level technical data and procedures, crucial for maintaining the complex systems of the SL600, which can be very costly when serviced by dealerships. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Electrical Schematics, Wiring Diagrams Page Count Estimated Pages: Approximately 1500-2000+ pages (typical for comprehensive digital manuals of this era) Manual Type Type: Official Factory Service Manual (Digital Software) Language Language: English Format Format: Software (likely PDF or proprietary application) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control systems (ME 2.8/ME 2.8.1), fuel injection, ignition, lubrication, cooling, exhaust Drivetrain: 5-speed automatic transmission (722.6 series, NAG1), electronic transmission control, drive shafts, differentials Suspension Steering: Active Body Control (ABC - R230 specific), hydraulic systems, suspension components, steering system, power steering Brakes: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), brake system components, hydraulic lines, parking brake Electrical Electronics: Complete electrical system, battery, charging system, starter, lighting, power accessories, infotainment system, CAN bus communication, diagnostic trouble codes (DTCs), SRS (airbag) system Body Chassis: Body structure, exterior panels, interior trim, convertible top operation and hydraulics, climate control system (THERMOTRONIC) Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (engine oil, transmission fluid, brake fluid, coolant, hydraulic fluid), filter replacements, spark plug service Diagnostics: Troubleshooting guides, symptom-based diagnostics, use of diagnostic tools (e.g., STAR Diagnosis/XENTRY), DTC interpretation Repair: Component removal and installation, engine overhaul, transmission service, suspension component replacement, brake system repair, electrical component repair, convertible top repair Technical Specifications: Torque specifications for all fasteners, clearances, tolerances, fluid capacities, electrical specifications Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electronic system diagnostics, and hydraulic system repairs. 📊 Manual Specifications File Format Digital Format: Likely Searchable PDF or Proprietary Software; designed for easy navigation and printing of specific sections. Print Quality Printability: High-resolution printable pages, allowing for offline use and reference. Binding Type Binding: N/A (Digital Software) Paper Type Paper Quality: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Type: SOHC V12 Displacement: 5.5 Liters (5500 cc) Aspiration: Naturally Aspirated Performance Horsepower: 369 hp @ 5500 rpm Torque: 391 lb-ft @ 3100 rpm Fuel System Fuel Delivery: Sequential Multi-port Fuel Injection (SFI) with Electronic Engine Control (ME 2.8/ME 2.8.1) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Technical Details Bore X Stroke: 82.0 mm x 87.0 mm Compression Ratio: 9.0:1 Valvetrain: Single Overhead Camshaft (SOHC) per bank, 3 valves per cylinder (2 intake, 1 exhaust) Engine Management: Bosch ME 2.8 or ME 2.8.1 control unit 🔧 Transmission Standard Transmission Type: 5-speed Automatic Transmission with Touchshift Transmission Model: Mercedes-Benz 722.6 (NAG1) Features Electronic Control: Electronically controlled, with multiple shift modes (Comfort, Sport). Fluid Type: MB Automatic Transmission Fluid (ATF) - Specification 236.10 or 236.12 📐 Dimensions Exterior Length: 177.7 inches (4513 mm) Width: 71.3 inches (1811 mm) Height: 52.1 inches (1323 mm) Wheelbase: 101.8 inches (2585 mm) Weights Curb Weight: Approximately 4300-4500 lbs (1950-2040 kg) Gross Vehicle Weight Rating: Approximately 5313 lbs (2410 kg) 🛡️ Safety Features Ratings Crash Test Information: While specific NHTSA/IIHS ratings for the 2002 SL600 are not readily available in the same format as modern vehicles, Mercedes-Benz vehicles of this era were engineered to very high safety standards. Active Features Stability Control: Electronic Stability Program (ESP), Traction Control System (ASR) Braking System: Anti-lock Braking System (ABS), Brake Assist (BAS), Electronic Brake-force Distribution (EBD) Passive Features Airbags: Front airbags, side airbags, head airbags (windowbags), roll-over protection system (pop-up bars) Body Structure: High-strength steel passenger compartment 💡 Technology Features Infotainment System Name: COMAND (Cockpit Management and Navigation) Features: Integrated navigation system, CD player, radio, optional Bose sound system. Driver Assistance Key Systems: Active Body Control (ABC) for adaptive ride height and damping, PARKTRONIC parking assist. Connectivity Communication System: CAN bus (Controller Area Network) for inter-module communication and diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first, depending on driving conditions (refer to manual for specifics). Transmission Service Interval: Recommended every 30,000-40,000 miles for fluid and filter change (critical for longevity of the 722.6 transmission). Brake Fluid Flush: Every 2 years, regardless of mileage. Fluid Specifications Engine Oil: Mobil 1 Synthetic (or equivalent meeting MB 229.5 specification), viscosity typically 0W-40 or 5W-40. Coolant: Mercedes-Benz Genuine Antifreeze/Coolant (or equivalent...
Owners of the 2002 Mercedes-Benz SL600 seeking to perform maintenance, diagnostics, and repairs themselves or to better understand their vehicle's systems.
Competitive Analysis
Competitors:
Porsche 911, Ferrari 360 Modena, Aston Martin DB7, Jaguar XK8
Key Features
Vehicle Highlights:
Retractable hardtop (Vario-roof), powerful V12 engine, sophisticated Active Body Control (ABC) suspension, luxurious interior, advanced safety features.
Manual Value Proposition:
Provides factory-level technical data and procedures, crucial for maintaining the complex systems of the SL600, which can be very costly when serviced by dealerships.
Troubleshooting guides, symptom-based diagnostics, use of diagnostic tools (e.g., STAR Diagnosis/XENTRY), DTC interpretation
Repair:
Component removal and installation, engine overhaul, transmission service, suspension component replacement, brake system repair, electrical component repair, convertible top repair
Technical Specifications:
Torque specifications for all fasteners, clearances, tolerances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electronic system diagnostics, and hydraulic system repairs.
📊 Manual Specifications
File Format
Digital Format:
Likely Searchable PDF or Proprietary Software; designed for easy navigation and printing of specific sections.
Print Quality
Printability:
High-resolution printable pages, allowing for offline use and reference.
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper Quality:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Type:
SOHC V12
Displacement:
5.5 Liters (5500 cc)
Aspiration:
Naturally Aspirated
Performance
Horsepower:
369 hp @ 5500 rpm
Torque:
391 lb-ft @ 3100 rpm
Fuel System
Fuel Delivery:
Sequential Multi-port Fuel Injection (SFI) with Electronic Engine Control (ME 2.8/ME 2.8.1)
Single Overhead Camshaft (SOHC) per bank, 3 valves per cylinder (2 intake, 1 exhaust)
Engine Management:
Bosch ME 2.8 or ME 2.8.1 control unit
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic Transmission with Touchshift
Transmission Model:
Mercedes-Benz 722.6 (NAG1)
Features
Electronic Control:
Electronically controlled, with multiple shift modes (Comfort, Sport).
Fluid Type:
MB Automatic Transmission Fluid (ATF) - Specification 236.10 or 236.12
📐 Dimensions
Exterior
Length:
177.7 inches (4513 mm)
Width:
71.3 inches (1811 mm)
Height:
52.1 inches (1323 mm)
Wheelbase:
101.8 inches (2585 mm)
Weights
Curb Weight:
Approximately 4300-4500 lbs (1950-2040 kg)
Gross Vehicle Weight Rating:
Approximately 5313 lbs (2410 kg)
🛡️ Safety Features
Ratings
Crash Test Information:
While specific NHTSA/IIHS ratings for the 2002 SL600 are not readily available in the same format as modern vehicles, Mercedes-Benz vehicles of this era were engineered to very high safety standards.
Active Features
Stability Control:
Electronic Stability Program (ESP), Traction Control System (ASR)
Braking System:
Anti-lock Braking System (ABS), Brake Assist (BAS), Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front airbags, side airbags, head airbags (windowbags), roll-over protection system (pop-up bars)
Body Structure:
High-strength steel passenger compartment
💡 Technology Features
Infotainment
System Name:
COMAND (Cockpit Management and Navigation)
Features:
Integrated navigation system, CD player, radio, optional Bose sound system.
Driver Assistance
Key Systems:
Active Body Control (ABC) for adaptive ride height and damping, PARKTRONIC parking assist.
Connectivity
Communication System:
CAN bus (Controller Area Network) for inter-module communication and diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first, depending on driving conditions (refer to manual for specifics).
Transmission Service Interval:
Recommended every 30,000-40,000 miles for fluid and filter change (critical for longevity of the 722.6 transmission).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil:
Mobil 1 Synthetic (or equivalent meeting MB 229.5 specification), viscosity typically 0W-40 or 5W-40.
Coolant:
Mercedes-Benz Genuine Antifreeze/Coolant (or equivalent meeting MB 325.0 specification), typically a 50/50 mix with distilled water.
Power Steering Fluid:
MB Power Steering Fluid (or equivalent meeting MB 343.0 specification)
Active Body Control (ABC) system leaks and pump failures, ignition coil failures, transmission conductor plate issues, mass airflow sensor (MAF) failure, trunk hydraulics failure (for convertible top).
Diagnostic Tips:
The manual's diagnostic section is crucial for identifying and resolving complex issues related to ABC, electronic control units, and CAN bus communication.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Mercedes-Benz has a long-standing reputation for luxury, engineering excellence, and safety, dating back to the invention of the automobile.
Model Evolution
Sl Class Heritage:
The SL-Class represents Mercedes-Benz's flagship luxury sports car line, known for its blend of performance and comfort, evolving through iconic models like the 300SL Gullwing and the R107.
R230 Generation:
The R230 generation (2002-2008) introduced the Vario-roof retractable hardtop, replacing the soft-top of previous generations, and featured advanced technologies like Active Body Control (ABC).
Production
Production Years:
2002-2008 (R230 generation)
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Historical Accolades:
While specific awards for the 2002 model year might be varied, the SL-Class consistently received accolades for its luxury, performance, and engineering innovation from automotive publications globally.
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