🏷️ Basic Information Identification Make: Polaris Model: Magnum 325 / Magnum 500 Year: 2002 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Target Audience: Owners of 2002 Polaris Magnum 325 and 500 ATVs seeking to perform maintenance, repairs, or diagnostics. Key Features Convenience: Instant, downloadable PDF format eliminates waiting for shipping and allows for immediate use in the field. Durability: Digital format protects against dirt and grease, unlike traditional paper manuals. Support: Lifetime Protection Policy against loss or damage. 📋 Manual Details Coverage Covered Models: 2002 Polaris Magnum 325, 2002 Polaris Magnum 500 Type Manual Type: Repair Manual / Service Manual / Shop Manual Format Format: Downloadable PDF Language Language: English 📖 Manual Coverage Systems Covered Engine Systems: Engine removal/installation, lubrication, cooling, fuel system, intake & exhaust, engine specifications Drivetrain Systems: Transmission, drive chain & sprockets Chassis Systems: Steering system, shocks, body work Electrical Systems: Electrical system, advanced troubleshooting Procedures Included Maintenance Procedures: Routine maintenance, service intervals, fluid checks and changes Repair Procedures: Engine repair, transmission service, steering system overhaul, electrical diagnostics and repair Troubleshooting: Advanced troubleshooting for various systems Technical Depth Depth: Comprehensive repair and service information, suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Characteristics File Format: Portable Document Format (PDF) Searchability: Searchable text for quick information retrieval Printability: Printable pages for on-site use Delivery Delivery Method: Instant digital download after payment Shipping Cost: None ⚙️ Engine Specifications Primary Engine Magnum 325 Engine Type: 4-Stroke, Liquid-Cooled, SOHC Displacement: 325 cc (20.0 cubic inches) Primary Engine Magnum 500 Engine Type: 4-Stroke, Liquid-Cooled, SOHC Displacement: 499 cc (30.5 cubic inches) Fuel System Magnum 325 Fuel Delivery: Carbureted (likely Mikuni BSR series) Fuel System Magnum 500 Fuel Delivery: Carbureted (likely Mikuni BSR series) Lubrication Magnum 325 Oil Type: SAE 20W-40 API SG or higher motorcycle oil (confirm with manual) Lubrication Magnum 500 Oil Type: SAE 20W-40 API SG or higher motorcycle oil (confirm with manual) Cooling System Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors (typically a 50/50 mix with distilled water) 🔧 Transmission Type Transmission Type: Automatic (PVT - Polaris Variable Transmission) with High/Low range and Reverse Drive System Drive System: Shaft Drive (2WD/4WD selectable, likely on demand 4WD) Fluid Magnum 325 Transmission Fluid Type: Polaris Demand Drive Fluid (Front Differential) and SAE 10W-40 or 20W-50 for final drive/gearcase (confirm with manual) Fluid Magnum 500 Transmission Fluid Type: Polaris Demand Drive Fluid (Front Differential) and SAE 10W-40 or 20W-50 for final drive/gearcase (confirm with manual) 📐 Dimensions Magnum 325 Overall Length: Approx. 77.2 inches (196.1 cm) (verify with manual) Overall Width: Approx. 44 inches (111.8 cm) (verify with manual) Overall Height: Approx. 47 inches (119.4 cm) (verify with manual) Wheelbase: Approx. 50.5 inches (128.3 cm) (verify with manual) Magnum 500 Overall Length: Approx. 77.2 inches (196.1 cm) (verify with manual) Overall Width: Approx. 44 inches (111.8 cm) (verify with manual) Overall Height: Approx. 47 inches (119.4 cm) (verify with manual) Wheelbase: Approx. 50.5 inches (128.3 cm) (verify with manual) Weights Dry Weight Magnum 325: Approx. 585 lbs (265 kg) (verify with manual) Dry Weight Magnum 500: Approx. 600 lbs (272 kg) (verify with manual) Towing Capacity Towing Capacity: 1500 lbs (680 kg) (verify with manual) Rack Capacity Front Rack Capacity: 25 lbs (11.3 kg) (verify with manual) Rear Rack Capacity: 50 lbs (22.7 kg) (verify with manual) 🛡️ Safety Features Features Braking System: Hydraulic disc brakes (front and rear), likely sealed, self-adjusting rear brake Lighting: Dual halogen headlights, taillight/brake light Throttle Limiter: Adjustable throttle limiter (Thumb throttle with safety design) 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, fuel gauge, engine hour meter, warning lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or annually (verify with manual) Air Filter Cleaning: Inspect every 50 hours, clean as needed (more frequently in dusty conditions) (verify with manual) Spark Plug Check: Check and gap every 100 hours (verify with manual) Brake Fluid Check: Check level annually or as needed (verify with manual) Fluid Specifications Engine Oil Specification: SAE 20W-40 API SG or higher motorcycle oil (verify with manual) Transmission Fluid Specification: SAE 10W-40 or 20W-50 gear oil for final drive/gearcase (verify with manual) Front Differential Fluid: Polaris Demand Drive Fluid (verify with manual) Known Issues Typical Issues: While the manual covers all systems, common areas for these models can include PVT belt wear, carburetor tuning, and potential electrical connections in the CDI or charging system. The manual's troubleshooting section is vital for these. Maintenance Importance: Regular adherence to the maintenance schedule outlined in the manual is crucial for the longevity and optimal performance of these ATVs, especially the PVT system and cooling components. 📚 Vehicle History Brand Heritage Manufacturer: Polaris Industries Inc. Model Evolution Magnum Line: The Magnum line was known for its utility and comfort, often featuring independent rear suspension (IRS) and a...